fuses FORD EXPLORER 2003 3.G Owners Manual

Page 2 of 272

Driving 134
Starting 134
Brakes 137
Traction control/AdvanceTrac 139
Transmission operation 143
Trailer towing 169
Roadside Emergencies 176
Getting roadside assistance 176
Hazard flasher switch 177
Fuel pump shut-off switch 177
Fuses and relays 178
Changing tires 188
Jump starting 195
Wrecker towing 200
Customer Assistance 201
The dispute settlement board 203
Utilizing the mediation/arbitration 206
Getting assistance outside the U.S. and Canada 207
Ordering additional owner’s literature 208
Reporting safety defects (U.S. only) 209
Cleaning 210
Maintenance and Specifications 216
Engine compartment 219
Engine oil 221
Battery 227
Fuel information 235
Low tire warning system 252
Part numbers 254
Refill capacities 254
Lubricant specifications 257
Table of Contents
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Page 115 of 272

Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and non-Ford tow hooks may
effect the performance of the air bag sensors increasing the risk of
injury. Do not modify the front end of the vehicle with anything other
than authorized Ford accessories for your vehicle.
Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Children and air bags
Children must always be properly
restrained. Accident statistics
suggest that children are safer when
properly restrained in the rear
seating positions than in the front
seating position. Failure to follow
these instructions may increase the
risk of injury in a collision.
Air bags can kill or injure a
child in a child seat.
NEVERplace a rear-facing child
seat in front of an active air bag. If
you must use a forward-facing
child seat in the front seat, move
the seat all the way back.
Seating and Safety Restraints
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Page 118 of 272

Safety Canopysystem (if equipped)
Do not place objects or
mount equipment on or
near the headliner at the siderail
that may come into contact with a
deploying Safety Canopy. Failure
to follow these instructions may
increase the risk of personal injury
in the event of a collision.
Do not lean your head on the door. The Safety Canopycould
injure you as it deploys from the headliner.
Do not attempt to service, repair, or modify the Safety Canopy
system, its fuses, the A, B, or C pillar trim, or the headliner on a
vehicle containing a Safety Canopy. See your Ford or Lincoln
Mercury dealer.
All occupants of the vehicle including the driver should always
wear their safety belts even when an air bag SRS and Safety
Canopysystem is provided.
To reduce risk of injury, do not obstruct or place objects in the
deployment path of the inflatable Safety Canopy.
Seating and Safety Restraints
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Page 144 of 272

3. Rotate the access panel
(counterclockwise) with a flat head
screw driver until it is lined up to
the access hole in the open position.
4. Insert a tool (or screw driver) into the access hole to override the
brake-shift interlock. Apply the brake and shift into Neutral.
5. Return the cover plate (rotate
clockwise) to the closed position.
Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Driving
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Page 178 of 272

The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
Roadside Emergencies
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Page 179 of 272

Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey———
3A Violet Violet———
4A Pink Pink———
5A Tan Tan———
7.5A Brown Brown———
10A Red Red———
15A Blue Blue———
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural———
30A Green Green Green Pink Pink
40A——Orange Green Green
50A——Red Red Red
60A——Blue—Yellow
70A——Ta n—Brown
80A——Natural—Black
Roadside Emergencies
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Page 181 of 272

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
1 30A Memory seat module, Driver power seat
2 20A Heated seats, Moonroof
3 20A Radio, Amplifier, DVD
4 5A Front wiper module
5 15A Flasher relay (Turn, hazards)
6 10A Right horn
7 15A Heated mirrors
8–Not used (spare)
9–Not used (spare)
10 10A Heated backlight relay coil, Heated seat
module, A/C clutch contact
11—Not used (spare)
12 5A 4x4 module
13 5A Overdrive cancel switch, Flex fuel sender
14 5A PATS module
15 5A Rear wiper module, Cluster, TPMS
16 5A Power mirror, Manual climate control, TPMS
17 15A Delayed acc. coil, Battery saver, Glove
compartment lamp, 2nd row courtesy lamps
18 10A Left horn
19 10A RCM
20 5A Driver seat switch, Memory switch, Driver
seat module, BSM, Sunload sensor
21 5A Instrument cluster, Compass, Flasher coil
22 10A ABS, IVD Controller
23 15A Brake pedal position switch, Driver brake
applied relay, Redundant cruise deactivate
switch
24 15A Cigar lighter, OBD II
25 5A Mode-Temperature actuator for auxiliary
climate control, Trailer tow battery charge coil
Roadside Emergencies
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Page 183 of 272

Fuse/Relay Location Description
Relay 1 Flasher relay
Relay 2 Rear defrost
Relay 3 Delayed accessory relay
Relay 4 Open
Relay 5 Battery saver
Relay 6 Open
Relay 7 Open
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
Roadside Emergencies
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Page 184 of 272

The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 60A** PJB
2 30A** BSM
3—Not used
4 30A** Rear defrost
5 40A** Anti-lock Brake System (ABS) pump
6 60A** Delayed accessory
7 20A** Power point #2
8—Not used
9 20A** Power point #1
10 30A** ABS module (valves)
11 40A** PTEC
12 50A** Ignition relay, Starter relay
13 40A** Trailer tow battery, Trailer tow turn signals
14 10A* Daytime Running Lamps (DRL) (Canada)
15 15A* Memory (PCM/DEATC/Cluster)
16 15A* Headlamp switch, Foglamp switch
17 20A* 4x4 (v-batt 2)
18 20A* 4x4 (v-batt 1)
19 20A** High beam relay
Roadside Emergencies
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Page 186 of 272

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
51—DRL relay (Canada)/AdvanceTracrelay
(U.S.)
52—A/C clutch relay
53—Trailer tow right turn relay
54—Trailer tow left turn relay
55—Blower motor relay
56—Starter relay
57—PTEC relay
58—Ignition relay
59—Driver brake applied relay (vehicles equipped
with AdvanceTraconly)
60—PCM diode
61—A/C clutch diode
62 30A CB Power windows circuit breaker
* Mini Fuses ** Maxi Cartridge Fuses
Rear Relay Box
The relay box is located on the rear passenger side quarter trim panel.
See your dealer or a certified technician for service of this relay box.
Roadside Emergencies
186

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