engine FORD EXPLORER 2004 3.G Owners Manual

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
276

Engine 4.0L SOHC V6
engine4.6L V8 engine
Spark plug gap 1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model mm
(in.)
(1) Overall length 4817 (189.6)
(2) Overall width 1831 (72.1)
(3) Maximum height* 1825 (71.9)
(3) Maximum height* with
crossbar1834 (72.2)
(4) Wheelbase 2889 (113.7)
(5) Track width, front 1547 (60.9)
(5) Track width, rear 1556.5 (61.3)
* Height includes roof rack and P255/70R16 tire
1
4
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
277

Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
attached to a metal tag and is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
2004 Explorer(exp)
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USA English(fus)
Maintenance and Specifications
279

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Fender flares
Front end covers
Grille inserts
Headlamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Splash guards
Step Bars
Wheels
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
Accessories
282

Interior style
Cell phone holders
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Lifestyle
Bike racks
Cargo organization and management
Engine block heaters and blankets
Rear seat entertainment systems
Towing mirrors
Trailer hitches, wiring harnesses and accessories
Peace of mind
Airbag anti-theft locks
First aid and safety kits
Full vehicle covers
Locking gas cap
Navigation systems
Remote start
Vehicle security systems
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
283

A
Accessory delay ..........................52
AdvanceTrac ..............................143
Air bag supplemental restraint
system ................................116, 120
and child safety seats ............118
description ......................116, 120
disposal ....................................123
driver air bag ..................118, 121
indicator light .................120, 123
operation .........................118, 121
passenger air bag ...........118, 121
Air cleaner filter .......................271
Air conditioning ..........................32
All Wheel Drive (AWD),
driving off road .........................163
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................236
Anti-lock brake system
(see Brakes) ..............................141
Audio system
(see Radio) ......................18, 21, 25
Automatic transmission
driving an automatic
overdrive .................................149
fluid, adding ............................255
fluid, checking ........................255
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................51
Axle
lubricant
specifications ..................274, 276
refill capacities ........................272
B
Battery .......................................234acid, treating
emergencies ............................234
jumping a disabled
battery .....................................203
maintenance-free ....................234
replacement,
specifications ..........................271
servicing ..................................234
BeltMinder .................................112
Brakes ........................................140
anti-lock ...................................141
anti-lock brake system
(ABS) warning light ...............141
fluid, checking and adding ....255
fluid, refill capacities ..............272
fluid, specifications .........274, 276
lubricant
specifications ..................274, 276
parking ....................................142
shift interlock ..........................147
C
Calculating load ........................174
Capacities for refilling fluids ....272
Cargo cover .................................78
Cell phone use ............................48
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............124
child safety belts ....................124
Child safety seats ......................127
attaching with tether
straps .......................................131
in front seat ............................129
in rear seat ..............................129
Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
285

interior .....................................223
interior trim ............................222
plastic parts ............................222
safety belts ..............................223
washing ....................................219
waxing .....................................219
wheels ......................................220
wiper blades ............................222
Climate control
(see Air conditioning or
Heating) .......................................32
Clock adjust
6-CD in dash .............................25
AM/FM/CD .................................21
AM/FM/Tape/CD .......................29
Compass, electronic ....................64
calibration .................................65
set zone adjustment ...........64, 67
Console ........................................48
overhead ....................................49
rear ......................................49, 51
Controls
power seat .................................96
steering column ........................57
Coolant
checking and adding ..............236
refill capacities ................240, 272
specifications ..................274, 276
Cruise control
(see Speed control) ....................54
Customer Assistance ................181
Ford accessories for your
vehicle .....................................224
Ford Extended Service
Plan ..........................................212
Getting assistance outside the
U.S. and Canada .....................216
Getting roadside assistance ...181
Getting the service you
need .........................................210Ordering additional owner’s
literature .................................217
The Dispute Settlement
Board .......................................212
Utilizing the
Mediation/Arbitration
Program ...................................215
D
Daytime running lamps
(see Lamps) ................................37
Defrost
rear window ..............................36
Dipstick
automatic transmission
fluid ..........................................255
engine oil .................................229
Doors
lubricant specifications ..........274
Driveline universal joint and
slip yoke ....................................256
Driving under special
conditions ..151, 156, 160, 165, 167
sand .................................158, 166
snow and ice ...................161, 168
through water .........159, 167, 171
Dual automatic temperature
control (DATC) ...........................32
E
Electronic message center .........66
Emergencies, roadside
jump-starting ..........................203
Emergency Flashers .................182
Emission control system ..........251
Engine ................................276–277
cleaning ...................................220
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
286

coolant .....................................236
fail-safe coolant ......................240
idle speed control ...................234
lubrication
specifications ..................274, 276
refill capacities ........................272
service points ..................227–228
starting after a collision .........182
Engine block heater .................140
Engine oil ..................................229
checking and adding ..............229
dipstick ....................................229
filter, specifications ........233, 271
recommendations ...................233
refill capacities ........................272
specifications ..................274, 276
Exhaust fumes ..........................140
F
Fail safe cooling ........................240
Flexible Fuel Vehicle (FFV) ....242
Floor mats ...................................77
Fluid capacities .........................272
Foglamps .....................................37
Four-Wheel Drive vehicles .......153
driving off road ...............155, 163
indicator light .........................154
preparing to drive your
vehicle .....................................146
Fuel ............................................242
calculating fuel
economy
............................68, 248
cap ...........................................246
capacity ...................................272
choosing the right fuel ...........244
comparisons with EPA fuel
economy estimates .................251
detergent in fuel .....................246filling your vehicle
with fuel ..................242, 246, 248
filter, specifications ........247, 271
fuel pump shut-off
switch ......................................182
improving fuel economy ........248
octane rating ...........245, 276–277
quality ......................................245
running out of fuel .................246
safety information relating to
automotive fuels .....................242
Fuel - flex fuel vehicle
(FFV) .........................242, 244–245
Fuses ..................................183, 185
G
Garage door opener ....................50
Garage Door Opener
(see Homelink wireless control
system) ........................................60
Gas cap
(see Fuel cap) ...........................246
Gas mileage
(see Fuel economy) .................248
Gauges .........................................15
GAWR
(Gross Axle Weight Rating)
calculating ...............................174
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................174
H
Hazard flashers .........................182
Head restraints ...........................94
Headlamps
aiming ........................................39
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Owners Guide (post-2002-fmt)
USA English(fus)
Index
287

Motorcraft parts ................247, 271
O
Octane rating ............................245
Oil (see Engine oil) ..................229
P
Parking brake ............................142
Parts
(see Motorcraft parts) ..............271
Pedals
(see Power adjustable foot
pedals) .........................................54
Power adjustable foot
pedals ...........................................54
Power distribution box
(see Fuses) ...............................189
Power door locks ........................81
Power point .................................51
Power steering ..........................145
fluid, checking and adding ....253
fluid, refill capacity ................272
fluid, specifications .........274, 276
Power Windows ...........................52
Preparing to drive your
vehicle ........................................146
R
Radio ................................18, 21, 25
Rear window defroster ...............36
Relays ................................183, 192
Remote entry system .................83
illuminated entry ......................86
opening the trunk .....................83
Reverse sensing system ...........151Roadside assistance ..................181
Roof rack .....................................79
S
Safety Belt Maintenance ..........115
Safety belts (see Safety
restraints) ..........103, 106–109, 111
Safety Canopy ...................120–121
Safety defects, reporting ..........218
Safety restraints ........103, 106–111
belt minder .............................112
extension assembly ................111
for adults .........................107–109
for children .............................124
safety belt maintenance .........115
warning light and
chime
...............................111–112
Safety seats for children ..........127
Seat belts
(see Safety restraints) .............103
Seats ............................................94
child safety seats ....................127
front seats .................................95
heated ........................................98
memory seat .......................84, 97
Setting the clock
AM/FM/CD .................................21
AM/FM/In-dash 6 CD ................25
AM/FM/Tape/CD .......................29
Snowplowing .................................7
Spark plugs,
specifications .............271, 276–277
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................274, 276
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
289