FORD EXPLORER 2005 3.G Owners Manual

3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to theScheduled Maintenance Guidefor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L V8 engine
Air filter element FA-1695 FA-1695
Fuel filter 2C5E-9155-BB 2C5E-9155-BB
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in theScheduled Maintenance Guideand is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
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2For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions12.7 quarts
(12.0L)2
Transfer case Motorcraft
MERCONAT F4WD 1.5 quarts
(1.4L)
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control16.3 quarts
(15.4L)
4.0L SOHC V6
enginewith
auxiliary climate
control18.2 quarts
(17.2L)
4.6L V8 engine
without
auxiliary climate
control18.6 quarts
(17.6L)
4.6L V8 engine
withauxiliary
climate control20.1 quarts
(19.0L)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.8 quarts
(1.7L)
Rear axle
lubricantMotorcraft SAE
75W-140
Synthetic Rear
Axle LubricantConventional
Axle3.5 pints (1.7L)
Limited slip axle
43.25 pints (1.5L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2 quarts
(4.0L)
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1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 4 oz (118ml) of Additive Friction
Modifier XL-3 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification and the API
Certification mark.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or XG-1-K ESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B (CA
and OR only)WSS- M97B51-A1
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C929-A
with API
Certification Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-Awith
API Certification
Mark
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W140–QL WSL-M2C192_A
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Transfer case
Front Output
Slip ShaftPremium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Limited slip differentials must add 4 oz (118 ml) of Additive Friction
Modifier XL–3 or equivalent to the rear axle whenever the axle has been
serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS EDIS
Spark plug gap 0.051–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.4:1
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VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model -
Inches (mm)
(1) Overall length 191.6 (4866.7)
(2) Overall width 73.7 (1870.9)
(2) Overall width including
outside mirrors83.9 (2130.8)
(3) Maximum height 70.0 (1777.5)
(3) Maximum height* with
crossbar71.9 (1825.4)
(4) Wheelbase 113.7 (2889)
(5) Track width, front 60.9 (1547)
(5) Track width, rear 61.3 (1556.5)
* Height includes roof rack and P255/70R16 tire
1
4
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the structure by the trailing edge of
the driver’s door or the edge of the
driver’s door.
2
5
3
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Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
attached to a metal tag and is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your vehicle
through your local authorized Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and aerodynamic
appearance of your vehicle. In addition, each accessory is made from high
quality materials and meets or exceeds Ford’s rigorous engineering and
safety specifications. Ford Motor Company will repair or replace any
properly dealer-installed Genuine Ford Accessory found to be defective in
factory-supplied materials or workmanship during the warranty period, as
well as any component damaged by the defective accessory. The accessory
will be warranted for whichever provides you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that Genuine Ford Accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000
km) (whichever occurs first). Contact your dealer for details and a copy
of the warranty.
Not all accessories are available for all models.
The following is a list of several Genuine Ford Accessory products for
your vehicle. Not all accessories are available for all models. For a
complete listing of the accessories that are available for your vehicle,
please contact your dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Fender flares
Front end covers
Grille inserts
Headlamps, fog lights and Daytime Running Lamps (DRLs)
Running boards
Splash guards
Step Bars
Wheels
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Accessories
Accessories
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