FORD F-53 2019 Owners Manual

F59 and UPS Passenger Compartment Fuse Panel
Protected ComponentFuse RatingFuse or RelayNumber
Not used.—F1
Right/left rear direction indicator.20AF2Right/left direction indicator relay coil.Instrument cluster right/direction indicator.
Left turn signal.15AF3Hazard lamps.
Blower motor relay coil.15AF4
Right front/rear direction indicator.15AF5Right front/rear hazard lamp.
Anti-lock brake system module(HydroMax).10AF6
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Protected ComponentFuse RatingFuse or RelayNumber
Right low beam headlamp.10AF7
Daytime running lamps relays.5AF8
Left low beam headlamp.10AF9
Transmission control switch.10AF10
Cluster battery (+12V) #1.10AF11
Not used.—F12
Cluster battery (+12V) #2.10AF13
Switch illumination.10AF14Instrument cluster lighting.
Body builder battery (+12V) feed.20AF15
Not used.—F16
Trailer tow direction indicators.20AF17Trailer tow stop lamps.Trailer tow hazard lamps.
Body builder off/run.10AF18
Trailer brake control module brake on/offsignal.10AF19
Body builder brake lamps.Left/right brake lamps.
Body builder run/accessory feed.10AF20
Anti-lock brake system module.10AF21Hydroboost.Instrument cluster.
Wiper/washer module.30AF22Wiper feed.
Reverse lamps.10AF23
Body builder radio feed.5AF24
Trailer tow reverse lamps.10AF25
Cluster run/accessory.10AF26
High beam indicator.20AF27
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Protected ComponentFuse RatingFuse or RelayNumber
Headlamps hi-beam.
Daytime running lamps.Micro relayR1Parking brake.
Daytime running lamps on/off.Micro relayR2
Right-hand direction indicator.Micro relayR3
Trailer tow right-hand direction indicator.Micro relayR4
Left-hand direction indicator.Micro relayR5
Trailer tow left-hand direction indicator.Micro relayR6
Not used.—R7
Not used.—R8
Not used.—R9
Not used.—D1
Not used.—D2
Not used.—D3
CHANGING A FUSE
Fuses
WARNING: Always replace a fusewith one that has the specifiedamperage rating. Using a fuse with ahigher amperage rating can cause severewire damage and could start a fire.
If electrical components in the vehicle arenot working, a fuse may have blown. Blownfuses are identified by a broken wire withinthe fuse. Check the appropriate fusesbefore replacing any electricalcomponents.
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Fuse Types
Fuse TypeCallout
Micro 2A
Micro 3B
MaxiC
MiniD
M CaseE
J CaseF
J Case Low ProfileG
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GENERAL INFORMATION
Have your vehicle serviced regularly to helpmaintain its roadworthiness and resalevalue. There is a large network ofauthorized dealers that are there to helpyou with their professional servicingexpertise. We believe that their speciallytrained technicians are best qualified toservice your vehicle properly and expertly.They are supported by a wide range ofhighly specialized tools developedspecifically for servicing your vehicle.
If your vehicle requires professional service,an authorized dealer can provide thenecessary parts and service. Check yourwarranty information to find out whichparts and services are covered.
Use only recommended fuels, lubricants,fluids and service parts conforming tospecifications. Motorcraft® parts aredesigned and built to provide the bestperformance in your vehicle.
Precautions
•Do not work on a hot engine.
•Make sure that nothing gets caught inmoving parts.
•Do not work on a vehicle with theengine running in an enclosed space,unless you are sure you have enoughventilation.
•Keep all open flames and other burningmaterial (such as cigarettes) awayfrom the battery and all fuel relatedparts.
Working with the Engine Off
1.Set the parking brake and shift thetransmission to park (P).
2.Switch off the engine.
3.Block the wheels.
Working with the Engine On
WARNING: To reduce the risk ofvehicle damage and personal burninjuries, do not start your engine with theair cleaner removed and do not removeit while the engine is running.
1.Set the parking brake and shift thetransmission to park (P).
2.Block the wheels.
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UNDER HOOD OVERVIEW - COMMERCIAL CHASSIS
Engine coolant reservoir. See Engine Coolant Check (page 96).A
Engine oil filler cap. See Engine Oil Check (page 95).B
Automatic transmission fluid dipstick. See Automatic Transmission FluidCheck (page 101).C
Engine compartment fuse box. See Fuses (page 71).D
Engine oil dipstick. See Engine Oil Dipstick (page 95).E
Air filter assembly. See Changing the Engine Air Filter (page 107).F
Power steering fluid reservoir. See Power Steering Fluid Check (page 104).G
Brake fluid reservoir. See Brake Fluid Check (page 102).H
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UNDER HOOD OVERVIEW - MOTORHOME CHASSIS
Engine coolant reservoir. See Engine Coolant Check (page 96).A
Engine oil filler cap. See Engine Oil Check (page 95).B
Automatic transmission fluid dipstick. See Automatic Transmission FluidCheck (page 101).C
Engine compartment fuse box. See Fuses (page 71).D
Air filter assembly. See Changing the Engine Air Filter (page 107).E
Engine oil dipstick. See Engine Oil Dipstick (page 95).F
Power steering fluid reservoir. See Power Steering Fluid Check (page 104).G
Brake fluid reservoir. See Brake Fluid Check (page 102).H
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ENGINE OIL DIPSTICK
MINA
MAXB
ENGINE OIL CHECK
To check the engine oil level consistentlyand accurately, do the following:
1.Make sure the parking brake is on. Makesure the transmission is in park (P) orneutral (N).
2.Run the engine until it reaches normaloperating temperature.
3.Make sure that your vehicle is on levelground.
4.Switch the engine off and wait 15minutes for the oil to drain into the oilpan. Checking the engine oil level toosoon after you switch the engine offmay result in an inaccurate reading.
5.Open the hood.
6.Remove the dipstick and wipe it witha clean, lint-free cloth. See UnderHood Overview (page 93).
7.Reinstall the dipstick and remove itagain to check the oil level. See UnderHood Overview (page 93).
8.Make sure that the oil level is betweenthe maximum and minimum marks. Ifthe oil level is at the minimum mark,add oil immediately. See Capacitiesand Specifications (page 138).
9.If the oil level is correct, replace thedipstick and make sure it is fully seated.
Note:Do not remove the dipstick when theengine is running.
Note: If the oil level is between themaximum and minimum marks, the oil levelis acceptable. Do not add oil.
Note:The oil consumption of new enginesreaches its normal level after approximately3,000 mi (5,000 km).
Adding Engine Oil
WARNING: Do not remove thefiller cap when the engine is running.
Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that maynot be covered by the vehicle Warranty.
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Only use oils certified for gasoline enginesby the American Petroleum Institute (API).An oil with this trademark symbolconforms to the current engine andemission system protection standards andfuel economy requirements of theInternational Lubricants SpecificationAdvisory Committee (ILSAC).
To top up the engine oil level do thefollowing:
1.Clean the area surrounding the engineoil filler cap before you remove it.
2.Remove the engine oil filler cap. SeeUnder Hood Overview (page 93).Turn it counterclockwise and removeit.
3.Add engine oil that meets ourspecifications. See Capacities andSpecifications (page 138). You mayhave to use a funnel to pour the engineoil into the opening.
4.Recheck the oil level.
5.If the oil level is correct, replace thedipstick and make sure it is fully seated.
6.Replace the engine oil filler cap. Turnit clockwise until you feel a strongresistance.
Note: Do not add oil further than themaximum mark. Oil levels above themaximum mark may cause engine damage.
Note:Make sure you install the oil filler capcorrectly.
Note:Soak up any spillage with anabsorbent cloth immediately.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life MonitoringSystem
Only reset the oil life monitoring systemafter changing the engine oil and oil filter.
To reset the oil life monitoring system dothe following:
1.Switch the ignition on. Do not start theengine.
2.Fully press the accelerator and brakepedals at the same time.
3.Keep the accelerator and brake pedalsfully pressed.
4.After three seconds, a messagedisplays confirming the reset procedureis in progress.
5.After 25 seconds, a message displaysconfirming the reset procedure iscomplete.
6.Release the accelerator and brakepedals.
7.Switch the ignition off.
ENGINE COOLANT CHECK
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: Do not put coolant inthe windshield washer reservoir. Ifsprayed on the windshield, coolant couldmake it difficult to see through thewindshield.
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WARNING: To reduce the risk ofpersonal injury, make sure the engine iscool before unscrewing the coolantpressure relief cap. The cooling systemis under pressure. Steam and hot liquidcan come out forcefully when you loosenthe cap slightly.
WARNING: Do not add coolantfurther than the MAX mark.
When the engine is cold, check theconcentration and level of the coolant atthe intervals listed in the scheduledmaintenance information. See ScheduledMaintenance (page 145).
Note:Make sure that the coolant level isbetween the MIN and MAX marks on thecoolant reservoir.
Note: Coolant expands when it is hot. Thelevel may extend beyond the MAX mark.
Maintain coolant concentration within48% to 50%, which equates to a freezepoint between -29°F (-34°C) and -35°F(-37°C). Coolant concentration should bechecked using a refractometer. We do notrecommend the use of hydrometers orcoolant test strips for measuring coolantconcentration.
Adding Coolant
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
Note:Automotive fluids are notinterchangeable. Take care not to put enginecoolant in the windshield washer fluidreservoir or windshield washer fluid in theengine coolant reservoir.
Note: Do not use stop leak pellets, coolingsystem sealants, or non-specified additivesas they can cause damage to the enginecooling or heating systems. Resultingcomponent damage may not be covered bythe vehicle Warranty.
It is very important to use predilutedcoolant approved to the correctspecification in order to avoid plugging thesmall passageways in the engine coolingsystem. See Capacities andSpecifications (page 134). Do not mixdifferent colors or types of coolant in yourvehicle. Mixing of engine coolants or usingan incorrect coolant may harm the engineor cooling system components and maynot be covered by the vehicle Warranty.
Note:If prediluted coolant is not available,use the approved concentrated coolantdiluting it to 50/50 with distilled water. SeeCapacities and Specifications (page 134).Using water that has not been deionizedmay contribute to deposit formation,corrosion and plugging of the small coolingsystem passageways.
Note: Coolants marketed for all makes andmodels may not be approved to Fordspecifications and may cause damage tothe cooling system. Resulting componentdamage may not be covered by the vehicleWarranty.
If the coolant level is at or below theminimum mark, add prediluted coolantimmediately.
To top up the coolant level do thefollowing:
1.Unscrew the cap slowly. Any pressureescapes as you unscrew the cap.
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