FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1999 10.G Manual Online
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Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
5. Follow one of the simple calculations in order to determine fuel
economy:
Multiply liters used by 100, then divide by total kilometers
traveled.
Divide total miles traveled by total gallons used.
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•Steady speeds without stopping will usually give the best fuel
economy.
•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
•Revving the engine before turning it off may reduce fuel economy.
Maintenance and care
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•Using the air conditioner or defroster may reduce fuel economy.
•Using speed control (if equipped) may improve fuel economy. Speed
control can help maintain a constant speed and reduce speed changes.
You may want to turn off the speed control in hilly terrain as
unnecessary shifting between third and fourth gears may occur and
could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant Specifications.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle Scheduled Maintenance Guide.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
2 km/h [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollover/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
Maintenance and care
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EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of Km/L (MPG) expected on
the vehicle under optimum conditions. Your fuel economy may vary
depending upon the method of operation and conditions.
Maintenance and care
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MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1634
Battery BXT-65-750
Fuel filter FG-986B
Oil filter FL-820-S
PCV valve EV-233
Spark plugs* AWSF-22E
*Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine coolant
1Premium Engine
CoolantAll 29.0L
(30.6 quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dispstick
Rear axle
2Motorcraft SAE
75W140
Synthetic Rear
Axle LubricantDana 80 3.9L
(4.0 quarts)3
Dana 135 11.7L
(12.0 quarts)3
Fuel tank N/A All 284.0L
(75 .0 gallons)
Capacities and specifications
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Fluid Ford Part
NameApplication Capacity
Transmission
4Motorcraft
MERCONAT FAll 16.8L
(17.7 quarts)5
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
3Fill Dana rear axles to 6 mm to 14 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Always use dipstick to determine exact fluid requirement.
5Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
Capacities and specifications
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Oregon,
F5FZ-19549-CC,
in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Engine oil Motorcraft
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Parking brake
assemblyMotorcraft
MERCONXT-2-QDX MERCON
Dana Axle Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricantF1TZ-19580-B WSL-M2C192-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Capacities and specifications
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ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Horsepower 275 @ 4250 rpm
Torque 410 lbs.ft. @ 2650 rpm
Required fuel 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.0:1
VEHICLE IDENTIFICATION NUMBER
Incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Capacities and specifications
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IF YOU HAVE A SERVICE CONCERN, PLEASE FOLLOW THESE
STEPS:
1. Call our Motor Home Customer Assistance Center(1–800–444–3311)
which is available 24 hrs/day. If inspections or repairs are required let the
assistance center make an appointment for you at the most appropriate
repair location in your area. Please have the following information ready
before you call:
•Vehicle Identification Number
•Current Mileage
•A Summary of Your Concern
2. When you arrive at the repair location explain your concern fully to
the service writer. If your concern is resolved please contact
(1–800–444–3311)and advice them accordingly. If not...
3. Ask to see the Service Manager and review your concern with him. If
you are still not satisfied...
4. Contact(1–800–444–3311)and our Motor Home Customer
Assistance Center will assist you and or the repair location as needed.
Customer Assistance
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REPORTING SAFETY DEFECTS (U.S. ONLY)
If you believe that your vehicle has
a defect that could cause a crash, or
could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition
to notifying Ford Motor Company.
If NHTSA receives similar complaints, it may open an investigation, and
if it finds that a safety defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer or Ford Motor Company.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free
at 1–800–424–9393 (202–366–0123 in the Washington D.C. area) or write
to:
NHTSA
U.S. Department of Transportation
400 Seventh Street
Washington D.C. 20590
You can also obtain other information about motor vehicle safety from
the Hotline.
Reporting Safety Defects
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Air cleaner filter .........................84
Ambulance packages ....................3
Automatic transmission
driving an automatic
overdrive ...................................29
fluid, refill capacities ................84
fluid, specification ....................87
Axle
lubricant specifications ............87
refill capacities ..........................84
Battery .........................................67
acid, treating emergencies .......67
charging system
warning light ...............................5
jumping a disabled battery ......48
maintenance-free ......................67
replacement, specifications .....84
servicing ....................................67
voltage gauge ............................11
Brakes .....................................25,26
anti-lock ................................25,26
anti-lock brake system
(ABS) warning light ..............8,26
brake warning light ....................5
fluid, checking and adding ......58
fluid, refill capacities ................84
fluid, specifications ..............86,87
lubricant specifications .......86,87
shift interlock ............................28
Break-in period .............................2
Capacities for refilling fluids ......84
Cleaning your vehicle .................76
engine compartment ................77
exterior ......................................77
wheels ........................................76
Coolant ..............................59,61,62
checking and adding ................60
refill capacities .....................61,84
specifications .......................86,87
Dipstick
engine oil ...................................55Doors
door ajar warning .......................9
Driveline universal joint
and slip yoke ...............................67
Driving under special
conditions
through water ...........................33
Emergencies, roadside
jump-starting ............................48
Emission control system ............74
Engine ..........................................87
check engine/
service engine soon light ........6,7
coolant .......................................59
idle speed control .....................67
lubrication specifications ....86,87
refill capacities ..........................84
service points ............................55
Engine block heater ...................23
Engine oil ....................................55
checking and adding ...........55,56
dipstick ......................................55
filter, specifications .............57,84
recommendations .....................57
refill capacities .....................55,84
specifications .............55,57,86,87
Exhaust fumes ............................24
Fail safe cooling ..........................62
Fluid capacities ...........................84
Fuel ..............................................71
calculating fuel economy .........80
capacity .....................................84
choosing the right fuel .............73
comparisons with EPA fuel
economy estimates ...................83
detergent in fuel .......................74
filling your vehicle
with fuel ...............................71,80
filter, specifications .............77,84
gauge .........................................10
improving fuel economy ..........80
low fuel warning light ................4
Index
90