FORD F450 SUPER DUTY 2016 Owners Manual

Headlamp Aiming Target
8 feet (2.4 meters)A
Center height of lamp to groundB
25 feet (7.6 meters)C
Horizontal reference lineD
Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of awall or screen on a level surface,approximately 25 feet (7.6 meters)away.
2. Measure the height of the headlampbulb center from the ground and markan 8 foot (2.4 meter) horizontalreference line on the vertical wall orscreen at this height.
Note:To see a clearer light pattern foradjusting, you may want to block the lightfrom one headlamp while adjusting theother.
3. Turn on the low beam headlamps toilluminate the wall or screen and openthe hood.
4. On the wall or screen you will observea flat zone of high intensity lightlocated at the top of the right handportion of the beam pattern. If the topedge of the high intensity light zone isnot at the horizontal reference line, theheadlamp will need to be adjusted.
5. Locate the vertical adjuster on eachheadlamp. Using a Phillips #2screwdriver, turn the adjuster eitherclockwise or counterclockwise in orderto adjust the vertical aim of theheadlamp.
6. Repeat steps 3 thru 5 to adjust theother headlamp.
7.Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for thisvehicle and is not adjustable.
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REMOVING A HEADLAMP
WARNING
Handle a halogen headlamp bulbcarefully and keep out of children’sreach. Grasp the bulb only by itsplastic base and do not touch the glass.The oil from your hand could cause thebulb to break the next time the headlampsare operated.
Note:If the bulb is accidentally touched, itshould be cleaned with rubbing alcoholbefore being used.
Note:This procedure is for replacing theheadlamps, park lamps or turn lamps.
1. Make sure the headlamp control is inthe off position and open the hood.
2.Using masking tape or a marker, makean alignment mark between one of thegrille brackets and the vehicle radiatorsupport to ensure correct grillealignment during the installationprocedure. Do not scratch the blackcoating from the radiator support.
3. Remove the two grille to headlampassembly push pins and the four boltsattaching the top of the grille to theradiator support.
4.Pull the top of the grille forward to gainaccess to the lower grille spring clips.
5. Depress the spring clips through thelower inner grille access openings usinga flat head screwdriver.
6. Pull the grill straight out to remove.
7. Remove the four bolts from theheadlamp assembly.
8. Pull the assembly straight outdisengaging one snap clip from thefender.
9.Disconnect the electrical connector bysqueezing the release tab and pushingthe connector forward, then pulling itrearward.
CHANGING A BULB
WARNINGS
Switch all of the lamps and theignition off. Failure to follow thiswarning could result in seriouspersonal injury.
Bulbs become hot when in use. Letthem cool down before you removethem.
Use the correct specification bulb. SeeBulb Specification Chart (page 252).Install in the reverse order unless otherwisestated.
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Replacing Front Park and DirectionIndicator Lamp Bulbs
1.Switch all of the lamps and the ignitionoff.
2. Remove the headlamp. SeeRemoving a Headlamp (page 249).
3.Turn the bulb holder counterclockwiseand remove it.
4. Remove the bulb by pulling it straightout.
Replacing Headlamp Bulbs
1.Switch all of the lamps and the ignitionoff.
2. Remove the headlamp. SeeRemoving a Headlamp (page 249).
3. Turn the bulb counterclockwise andremove it.
4. Remove the bulb by pulling it straightout.
Note:Do not touch the bulb glass.
Note:You cannot separate the bulb fromthe bulb holder.
Replacing Front Clearance andIdentification Lamp Bulbs (If Equipped)
1.Switch all of the lamps and the ignitionoff.
2. Remove the screw and lens from thelamp assembly.
3. Separate the bulb from the bulbsocket.
Replacing Fog Lamp Bulbs (If Equipped)
1.Switch all of the lamps and the ignitionoff.
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2. Disconnect the electrical connector.
3.Turn the bulb holder counterclockwiseand remove it.
Note:Do not touch the bulb glass.
Note:You cannot separate the bulb fromthe bulb holder.
ReplacingBrake/Tail/Turn/Reverse LampBulbs
Pickup Models
1.Switch all of the lamps and the ignitionoff.
2. Open the tailgate to expose the lampassemblies.
3. Remove the two bolts from the taillamp assembly and carefully pull thelamp assembly from the tailgate pillarby releasing the two retaining tabs.
4.Turn the bulb holder counterclockwiseand remove it.
5. Remove the bulb by pulling it straightout.
Chassis Cabs
1.Switch all of the lamps and the ignitionoff.
2. Remove the four screws and the lamplens from lamp assembly.
3. Remove the bulb by pulling it straightout.
Replacing Cargo Lamp and CentralHigh Mounted Brake Lamp Bulbs
1.Switch all of the lamps and the ignitionoff.
2. Remove the screws and lampassembly from the vehicle as wiringpermits.
3.Turn the bulb holder counterclockwiseand remove it.
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4. Remove the bulb by pulling it straightout.
Replacing the License Plate LampBulb
Note:The license plate bulbs are locatedbehind the rear bumper.
1.Switch all of the lamps and the ignitionoff.
2. Reach behind the rear bumper tolocate the bulb.
3.Turn the bulb holder counterclockwiseand remove it.
4. Remove the bulb by pulling it straightout.
BULB SPECIFICATION CHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must bemarked with an authorized “D.O.T.” forNorth America and an “E” for Europe toensure lamp performance, light brightnessand pattern and safe visibility. The correctbulbs will not damage the lamp assemblyor void the lamp assembly warranty andwill provide quality bulb illumination time.
Trade nameNumber of BulbsFunction
H13/90082Headlamps
W5W2Side marker lamp - front
3157NA2Park/Turn lamp- front
31572Tail/stop/turn/side marker(pickups only)
31572Tail/stop/turn/side marker(chassis cabs only)
9212Reverse (pickups only)
31572Reverse (chassis cabs only)
194—License plate lamp
9145—Fog lamp
9121High-mount brake lamp
9122Cargo lamp
12V6W2Map lamp
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Trade nameNumber of BulbsFunction
5783Dome/reading lamps
28252Interior visor lamp
28252Mirror turn signal
2825Mirror clearance lamp
1945Front clearance lamps and
front identification lamps1
LED24Rear fender clearance1
19323Rear identification1
LED21Underhood Lamp
To replace all instrument panel lights - see your authorized dealer.1Dual rear wheels, if equipped.2 See your authorized dealer to replace the lamp assembly.
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Maintenance

CHANGING THE ENGINE AIR
FILTER
WARNING
To reduce the risk of vehicle damageand personal burn injuries, do notstart your engine with the air cleanerremoved and do not remove it while theengine is running.
Note: Failure to use the correct air filterelement may result in severe enginedamage. Resulting component damagemay not be covered by the vehicle Warranty.
When changing the air filter element, useonly the air filter element listed. SeeMotorcraft Parts (page 304).
Change the air filter element at the correctinterval. See Scheduled Maintenance(page 453).
1. Locate the mass air flow sensorelectrical connector on the air outlettube. Disconnect the mass air flowsensor electrical connector.
2. Reposition the locking clip on theconnector (connector shown frombelow for clarity), squeeze theconnector and pull it off of the airoutlet tube.
3.Clean the area from around the air tubeto the air cover connection to preventdebris from entering the system. Next,loosen the bolt on the air tube clampso the clamp is no longer snug to theair tube. It is not necessary tocompletely remove the clamp.
4.Pull the air tube off from the air cleanerhousing.
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5. Release the three clamps that securethe cover to the air filter housing. Pushthe air filter cover toward the center ofthe vehicle and up slightly to release it.
6.Remove the air filter element from theair filter housing.
7. Install the new air filter element.
8.Replace the air filter housing cover andsecure all the clamps. Be careful notto crimp the filter element edgesbetween the air filter housing and coverand ensure that you properly align thetabs on the edge into the slots.
9. Slip the air tube onto the air filterhousing and tighten the air-tube clampbolt snugly. Do not over tightenair-tube clamp bolt.
10. Reconnect the mass air flow sensorelectrical connector to the outlettube. Make sure the locking tab onthe connector is in the locked position(connector shown from below forclarity).
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GENERAL INFORMATION
Your Ford or Lincoln authorized dealer hasmany quality products available to cleanyour vehicle and protect its finishes.
CLEANING PRODUCTS
For best results, use the following productsor products of equivalent quality:
•Motorcraft Bug and Tar Remover(ZC-42)
•Motorcraft Custom Bright MetalCleaner (ZC-15)
•Motorcraft Detail Wash (ZC-3-A)
•Motorcraft Dusting Cloth (ZC-24)
•Motorcraft Engine Shampoo andDegreaser (U.S. only) (ZC-20)
•Motorcraft Engine Shampoo (Canadaonly) (CXC-66-A)
•Motorcraft Multi-Purpose Cleaner(Canada only) (CXC-101)
•Motorcraft Premium Glass Cleaner(Canada only) (CXC-100)
•Motorcraft Premium QualityWindshield Washer Fluid (Canadaonly) [CXC-37-(A, B, D or F)]
•Motorcraft Premium Windshield WashConcentrate with Bitterant (U.S. only)(ZC-32-B2)
•Motorcraft Professional StrengthCarpet & Upholstery Cleaner (ZC-54)
•Motorcraft Premium Leather and VinylCleaner (ZC-56)
•Motorcraft Spot and Stain Remover(U.S. only) (ZC-14)
•Motorcraft Ultra-Clear Spray GlassCleaner (ZC-23)
•Motorcraft Wheel and Tire Cleaner(ZC-37-A)
CLEANING THE EXTERIOR
Wash your vehicle regularly with cool orlukewarm water and a neutral pHshampoo, we recommend MotorcraftDetail Wash.
•Never use strong household detergentsor soap, for example dish washing orlaundry liquid. These products candiscolor and spot painted surfaces.
•Never wash your vehicle when is hot tothe touch, or during strong or directsunlight.
•Dry your vehicle with a chamois or softterry cloth towel to eliminate waterspotting.
•Immediately remove fuel spillages, birddroppings, insect deposits and road tar.These may cause damage to yourvehicle’s paintwork or trim over time.We recommend Motorcraft Bug andTar Remover.
•Remove any exterior accessories, forexample antennas, before entering acar wash.
Note:Suntan lotions and insect repellentscan damage painted surfaces. If thesesubstances come in contact with yourvehicle, wash the affected area as soon aspossible.
Exterior Chrome Parts
•Apply a high quality-cleaning productto bumpers and other chrome parts.Follow the manufacturer’s instructions.We recommend Motorcraft CustomBright Metal Cleaner.
•Do not apply the cleaning product tohot surfaces. Do not leave the cleaningproduct on chrome surfaces longerthan the time recommended.
•Using other non-recommendedcleaners can result in severe andpermanent cosmetic damage.
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Note:Never use abrasive materials, forexample steel wool or plastic pads as theycan scratch the chrome surface.
Note:Do not use chrome cleaner, metalcleaner or polish on wheels or wheel covers.
Exterior Plastic Parts
For routine cleaning we recommendMotorcraft Detail Wash. If tar or greasespots are present, we recommendMotorcraft Bug and Tar Remover.
Stripes or Graphics (If Equipped)
Do not use a commercial or high-pressuresprayer on the surface or edge of stripesand graphics. This can damage them andcause the edges to peel away from thevehicle surface.
Underbody
Flush the complete underside of yourvehicle frequently. Keep body and doordrain holes free of debris or foreignmaterial.
WAXING
Regular waxing is necessary to protect yourcar's paint from the elements. Werecommend that you wash and wax thepainted surface once or twice a year.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight. Always wash your vehicle beforeapplying wax.
•Use a quality wax that does not containabrasives.
•Follow the manufacturer’s instructionsto apply and remove the wax.
•Apply a small amount of wax in aback-and-forth motion, not in circles.
•Do not allow wax to come in contactwith any non-body (low-gloss black)colored trim. The wax will discolor orstain the parts over time.
•Roof racks.
•Bumpers.
•Grained door handles.
•Side moldings.
•Mirror housings.
•Windshield cowl area.
•Do not apply wax to glass areas.
•After waxing, your car's paint shouldfeel smooth, and be free of streaks andsmudges.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
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