warning FORD F550 2012 Repair Manual

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WARNING: BELT AND RETRACTOR ASSEMBLY MUST BE
REPLACED if the safety belt assembly “automatic locking
retractor” feature or any other safety belt function is not operating
properly when checked by an authorized dealer. Failure to replace the
belt and retractor assembly could increase the risk of injury in
collisions.
Energy management feature
• This vehicle has a safety belt system with an energy management
feature at the front outboard seating positions to help further reduce
the risk of injury in the event of a head-on collision.
• The front outboard safety belt systems have a retractor assembly that
is designed to pay out webbing in a controlled manner. This feature is
designed to help reduce the belt force acting on the occupant’s chest.
Safety belt pretensioner
The safety belt pretensioners at the front outboard seating positions are
designed to tighten the safety belts firmly against the occupant’s body
during frontal collisions, and in side collisions and rollovers. This helps
increase the effectiveness of the safety belts. In frontal collisions, the
safety belt pretensioners can be activated alone or, if the collision is of
sufficient severity, together with the front airbags.
The driver and front outboard passenger safety belt system (including
retractors, buckles and height adjusters) must be replaced if the vehicle
is involved in a collision that results in the activation of the safety belt
pretensioners. Refer to the Child restraint and safety belt
maintenance section in this chapter.
WARNING: Failure to replace the safety belt assembly under
the above conditions could result in severe personal injuries in
the event of a collision.Seating and Safety Restraints
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Safety belt height adjustment
Your vehicle has safety belt height
adjustments at the front outboard
seating positions. Adjust the height
of the shoulder belt so the belt rests
across the middle of your shoulder.
To adjust the shoulder belt height,
pull on the center button and slide
the height adjuster down. Release
the button and pull down on the
height adjuster to make sure it is
locked in place. To adjust the belt
upward, slide the adjuster up and then pull down on the height adjuster
to make sure it is locked in place
WARNING: Position the safety belt height adjusters so that the
belt rests across the middle of your shoulder. Failure to adjust
the safety belt properly could reduce the effectiveness of the safety
belt and increase the risk of injury in a collision.
Safety belt extension assembly
If the safety belt is too short when fully extended, a safety belt extension
assembly can be obtained from an authorized dealer.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
WARNING: Do not use extensions to change the fit of the
shoulder belt across the torso. Seating and Safety Restraints
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Safety belt warning light and indicator chime
The safety belt warning light illuminates in the instrument cluster and a
chime sounds to remind the occupants to fasten their safety belts.
Conditions of operation
If... Then...
The driver’s safety belt is not
buckled before the ignition
switch is turned to the on
position... The safety belt warning light
illuminates 1-2 minutes and the
warning chime sounds 4-8 seconds.
The driver’s safety belt is
buckled while the indicator
light is illuminated and the
warning chime is sounding... The safety belt warning light and
warning chime turn off.
The driver’s safety belt is
buckled before the ignition
switch is turned to the on
position... The safety belt warning light and
indicator chime remain off.
Belt-Minder 
The Belt-Minder  feature is a supplemental warning to the safety belt
warning function. This feature provides additional reminders to the
driver that the driver’s safety belt is unbuckled by intermittently
sounding a chime and illuminating the safety belt warning lamp in the
instrument cluster.
If... Then...
The driver’s safety belt is not
buckled before the vehicle has
reached at least 3 mph
(5 km/h) and 1-2 minutes have
elapsed since the ignition
switch has been turned to the
on position... The Belt-Minder  feature is activated
- the safety belt warning light
illuminates and the warning chime
sounds for six seconds every
30 seconds, repeating for
approximately five minutes or until
safety belt is buckled.
The driver’s safety belt is
buckled while the safety belt
indicator light is illuminated
and the safety belt warning
chime is sounding... The Belt-Minder  feature will not
activate.Seating and Safety Restraints
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Reasons given... Consider...
“The people I’m with don’t
wear belts” Set the example, teen deaths occur 4
times more often in vehicles with
TWO or MORE people. Children and
younger brothers/sisters imitate
behavior they see.
“I have an airbag” Airbags offer greater protection when
used with safety belts. Frontal airbags
are not designed to inflate in rear and
side crashes or rollovers.
“I’d rather be thrown clear” Not a good idea. People who are
ejected are 40 times more likely
to DIE. Safety belts help prevent
ejection, WE CAN’T “PICK OUR
CRASH”.
WARNING: Do not sit on top of a buckled safety belt or insert a
latchplate into the buckle to avoid the Belt-Minder  chime. To
do so may adversely affect the performance of the vehicle’s airbag
system.
Deactivating/activating the Belt-Minder  feature (Driver only)
Note: If you are using MyKey  , the Belt-Minder  cannot be disabled.
Also, if the Belt-Minder  has been previously disabled, it will be
re-enabled during the use of MyKey  . Refer to MyKey  in the Locks and
Security chapter.
The Belt-Minder  feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that the following conditions
are met:
• the parking brake is set
• the gearshift is in P (Park)
• the ignition switch is in the off position
• all vehicle doors are closed
• the driver’s safety belt is unbuckled
• the parking lamps/headlamps are in the off positionSeating and Safety Restraints
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WARNING: While the design allows you to deactivate your
Belt-Minder  , this system is designed to improve your chances of
being safely belted and surviving an accident. We recommend you
leave the Belt-Minder  system activated for yourself and others who
may use the vehicle. To reduce the risk of injury, do not
deactivate/activate the Belt-Minder  feature while driving the vehicle.
Belt-Minder  activation and deactivation procedure
Read Step s1-5t horoughly before proceeding with the
deactivation/activation programming procedure.
1. Turn the ignition switch to the on position. (DO NOT START THE
ENGINE)
2. Wait until the safety belt warning light turns off. (approximately one
minute)
• Step 3 must be completed within 30 seconds after the safety belt
warning light turns off.
3. Buckle then unbuckle the safety belt three times at a moderate speed,
ending with the safety belt in the unbuckled state.
• After Step 3 is complete, the safety belt warning light will be turned
on for three seconds.
• If Step 4 does not occur within 10 seconds at the end of Step 3,
Belt-Minder  will automatically exit programming mode without
changing its enable status.
4. Within seven seconds of the light turning on, buckle then unbuckle the
safety belt.
• This will disable the Belt-Minder  feature if it is currently enabled. As
confirmation, the safety belt warning light will flash four times per
second for three seconds.
• This will enable the Belt-Minder  feature if it is currently disabled. As
confirmation, the safety belt warning light will flash four times per
second for three seconds, followed by three seconds with the light off,
then followed by the safety belt warning light flashing four times per
second for three seconds again.
After receiving confirmation, the deactivation/activation procedure is
complete. Seating and Safety Restraints
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AIRBAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Important SRS precautions
The SRS is designed to work with
the safety belt to help protect the
driver and right front passenger
from certain upper body injuries.
Airbags DO NOT inflate slowly;
thereisariskofinjuryfroma
deploying airbag.
WARNING: All occupants of the vehicle, including the driver,
should always properly wear their safety belts, even when an air
bag supplemental restraint system (SRS) is provided.
WARNING: When possible, all children 12 years old and under
should be properly restrained in a rear seating position.
WARNING: The National Highway Traffic Safety Administration
(NHTSA) recommends a minimum distance of at least 10 inches
(25 cm) between an occupant’s chest and the driver airbag module.Seating and Safety Restraints
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WARNING: Never place your arm over the airbag module as a
deploying airbag can result in serious arm fractures or other
injuries.
To properly position yourself away from the airbag:
• Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
• Recline the seat slightly one or two degrees from the upright position.
WARNING: Do not put anything on or over the airbag module.
Placing objects on or over the airbag inflation area may cause
those objects to be propelled by the airbag into your face and torso
causing serious injury.
WARNING: Do not attempt to service, repair, or modify the
airbag supplemental restraint systems or its fuses. Contact your
authorized dealer as soon as possible.
WARNING: The front passenger airbag is not designed to offer
protection to an occupant in the center front seating position.
WARNING: Modifying or adding equipment to the front end of
the vehicle (including frame, bumper, front end body structure
and tow hooks) may affect the performance of the airbag system,
increasing the risk of injury. Do not modify the front end of the
vehicle.
WARNING: Additional equipment such as snowplow equipment
may effect the performance of the airbag sensors increasing the
risk of injury. Please refer to the Body Builders Layout Book for
instructions about the appropriate installation of additional equipment.
Children and airbags
For additional important safety information, read all information on
safety restraints in this guide.
Children must always be properly restrained. Failure to follow these
instructions may increase the risk of injury in a collision. Seating and Safety Restraints
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WARNING: An infant in a rear-facing seat faces a high risk of
serious or fatal injuries from a deploying passenger airbag. Rear
facing infant seats should NEVER be placed in the front seats, unless
the passenger airbag is turned off. See Passenger airbag ON/OFF
switch.
WARNING: Front seating positions only: If seating two adults
and a child, Ford recommends properly restraining the child in
the center front seating position, but only if doing so will not interfere
with driving the vehicle. This arrangement provides lap and shoulder
belt and airbag protection for adult occupants and an attachment
method for a child restraint. If the child seat interferes with driving the
vehicle and the child restraint is forward-facing, the child may be
restrained in the passenger seat. Move the seat as far rearward as
possible to minimize the likelihood of interaction with the front
passenger airbag. Never place a rear-facing child seat in front of an
active airbag. Always properly restrain all occupants, including the
child in an appropriate child seat or booster.
How does the airbag supplemental restraint system work?
The airbag SRS is designed to
activate when the vehicle sustains
sufficient longitudinal deceleration.
The fact that the airbags did not
inflate in a collision does not mean
that something is wrong with the
system. Rather, it means the forces
were not of the type sufficient to
cause activation. Airbags are
designed to inflate in frontal and
near-frontal collisions, not rollover,
side-impact, or rear-impacts.Seating and Safety Restraints
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The airbags inflate and deflate
rapidly upon activation. After airbag
deployment, it is normal to notice a
smoke-like, powdery residue or
smell the burnt propellant. This may
consist of cornstarch, talcum
powder (to lubricate the bag) or
sodium compounds (e.g., baking
soda) that result from the
combustion process that inflates the
airbag. Small amounts of sodium
hydroxide may be present which
may irritate the skin and eyes, but
none of the residue is toxic.
While the system is designed to help
reduce serious injuries, it may also
cause minor abrasions, swelling or temporary hearing loss. Because
airbags must inflate rapidly and with considerable force, there is the risk
of death or serious injuries such as fractures, facial and eye injuries or
internal injuries, particularly to occupants who are not properly
restrained or are otherwise out of position at the time of airbag
deployment. Thus, it is extremely important that occupants be properly
restrained as far away from the airbag module as possible while
maintaining vehicle control.
WARNING: Several air bag system components get hot after
inflation. Do not touch them after inflation.
WARNING: If the air bag has deployed, the air bag will not
function again and must be replaced immediately. If the air
bag is not replaced, the unrepaired area will increase the risk of injury
in a collision.
The SRS consists of:
• driver and passenger airbag modules (which include the inflators and
airbags),
• seat-mounted side airbags (if equipped) . Refer to Seat-mounted side
airbag system later in this chapterSeating and Safety Restraints
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• Safety Canopy  System (if equipped). Refer to Safety Canopy 
System later in this chapter.
• one or more impact and safing sensors,
• a readiness light and tone
• and the electrical wiring which connects the components.
The diagnostic module monitors its own internal circuits and the
supplemental airbag electrical system wiring (including the impact
sensors), the system wiring, the airbag system readiness light, the airbag
backup power and the airbag ignitors.
Seat-mounted side airbag system (if equipped)
WARNING: Do not place objects or mount equipment on or
near the airbag cover on the side of the seatbacks of the front
seats or in front seat areas that may come into contact with a
deploying airbag. Failure to follow these instructions may increase the
risk of personal injury in the event of a collision.
WARNING: Do not use accessory seat covers. The use of
accessory seat covers may prevent the deployment of the side
airbags and increase the risk of injury in an accident.
WARNING: Do not lean your head on the door. The side airbag
could injure you as it deploys from the side of the seatback.
WARNING: Do not attempt to service, repair, or modify the
airbag SRS, its fuses or the seat cover on a seat containing an
airbag. See an authorized dealer.
WARNING: All occupants of the vehicle should always wear
their safety belts even when an airbag SRS is provided.Seating and Safety Restraints
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