stop start FORD F650 2010 12.G User Guide

ANTI-LOCK BRAKE SYSTEM (ABS)
A noise from the hydraulic pump motor and pulsation in the pedal may
be observed during ABS braking events. Pedal pulsation coupled with
noise while braking under panic conditions or on loose gravel, bumps,
wet or snowy roads is normal and indicates proper functioning of the
vehicle’s ABS. If the vehicle has continuous vibration or shudder in the
steering wheel while braking, the vehicle should be inspected by a
qualified service technician.
The ABS operates by detecting the
onset of wheel lockup during brake
applications and compensating for
this tendency. The wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS-equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during hard braking with loss of front braking
traction.
ABS warning light
The
ABSwarning light in the instrument cluster momentarily illuminates
when the ignition is turned on and the engine is off. If the light does not
illuminate momentarily at start up, remains on after the vehicle reaches
5–10 mph (8–16 km/h), or continues to flash, the ABS needs to be
serviced.
With the ABS light on, the anti-lock brake system is disabled and normal
braking is still effective unless the brake warning light also remains
illuminated. (If your parking brake warning light illuminates, have your
vehicle serviced immediately.)
Using ABS
•In an emergency or when maximum efficiency from the ABS is
required, apply continuous full force on the brake. The ABS will be
activated immediately, thus allowing you to retain full steering control
of your vehicle and, providing there is sufficient space, will enable you
to avoid obstacles and bring the vehicle to a controlled stop.
•The ABS does not decrease the time necessary to apply the brakes or
always reduce stopping distance. Always leave enough room between
your vehicle and the vehicle in front of you to stop.
Driving
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Allison 2500
This transmission is available with a column-mounted gearshift lever. The
gear positions are displayed on the RNDL in the instrument cluster.
WARNING: To avoid sudden, unexpected vehicle
movement and possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into N (Neutral).
3. Apply the parking brake and make sure it is holding properly.
4. Turn the engine off when you leave the vehicle.Never leave the
vehicle unattended when the engine is running.
Allison 3000 series
Two modes are available for the Allison 3000 Series: Performance and
Economy. Performance mode will give you the best all-around
transmission operation; Economy provides operation at lower engine
RPM while maintaining adequate performance. The transmission will
automatically default to Performance mode when you start the engine.
Pressing MODE on the shifter will activate the Economy mode; this will
also illuminate the Mode ON lamp.
If the engine speed is above idle when a gear is selected using the
shifter, the vehicle will not move. To move the vehicle, the shifter must
be moved to re-select a gear after the engine speed returns to idle.
Note:For more information regarding the Allison 3000 Series, refer to
the separateAllison 3000 Series Operator’s Manual.
Torque lock
If your vehicle is parked on an incline and P (Park) is not properly
engaged (The parking brake is not applied before the transmission is
shifted into P [Park]), the weight of the vehicle may generate an
excessive amount of torque on the park pawl. In this situation, it may be
difficult to shift the transmission out of P (Park). Hold the brake pedal
down while shifting out of P (Park), then release the parking brake.
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Manual transmission shift patterns
are displayed on either the shift
lever knob or the sun visor.
Study this information carefully before you drive the vehicle even though
you may be familiar with similar units. Do not attempt to drive the
vehicle without knowing the exact shift pattern of the transmission.
Consult your authorized dealer if any questions exist as to the shifting
instructions posted in your vehicle.
WARNING:Do not coast the vehicle with the clutch pedal
pressed or with the transmission in neutral. This practice could
result in loss of vehicle control.
Driving hints
The following driving hints are provided as a brief, general guide in
operating the different manual transmissions used in your vehicle.
•When shifting into 1 (First) or R (Reverse) with vehicle standing still,
quickly release and press the clutch pedal (if necessary to complete
gear engagement).
•Always use the lowest (or most appropriate) gear to start the vehicle.
•Always use a gear ratio low enough to allow the engine to operate
above the minimum engine operation speed range.
•Do not lug the engine.
•Do not slam or jerk the gearshift lever into gear.
•When more power is required, shift to a lower gear and accelerate the
engine near the governed speed.
Shifting with a synchronized transmission
With the clutch pedal pressed in, use 2 (Second) gear synchronizer to
stop the clutch disc rotation; this allows smooth engagement of 1 (First)
or R (Reverse). To complete the gear engagement, it may be necessary
to apply light pressure to the gearshift lever during initial engagement of
the clutch. It takes a second or two to match gear speeds; steady
R 1 3 5
4
6 2
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•To eliminate excessive transmission shifting, use a lower gear. This will
also assist in transmission cooling.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transmission damage may occur.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to yourScheduled Maintenance Guide
for more information.
Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
•Allow more distance for stopping with a trailer attached.
•If you are driving down a long or steep hill, shift to a lower gear. Do
not apply the brakes continuously, as they may overheat and become
less effective.
•The trailer tongue weight should be 10–15% of the loaded trailer
weight.
•If you will be towing a trailer frequently in hot weather, hilly
conditions, at GCW, or any combination of these factors, consider
refilling your rear axle with synthetic gear lube if not already so
equipped. Refer toLubricant specificationsin theMaintenance and
Specificationschapter for the lubricant specification. Remember that
regardless of the rear axle lube used, do not tow a trailer for the first
500 miles (800 km) of a new vehicle, and that the first 500 miles
(800 km) of towing be done at no faster than 70 mph (112 km/h) with
no full throttle starts.
•After you have traveled 50 miles (80 km), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
•To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park)
(if available on your automatic transmission) or N (Neutral) (manual
transmissions and automatic transmissions withoutaP[Park]
position).
•Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
Driving
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Fuse/Relay
LocationFuse Amp
RatingFuse Description
12 10A Brake pedal position switch, Transmission
shift selector, Stoplamp switch, Cruise
switches
13 20A Cluster, Radio
14 10A Interior lamp relay
15 10A Interior lamp relay, Vanity mirror lamps,
Generic Electronic Module (GEM)
16 15A High beams, Indicator
17 — Not used
18 5A Headlamp switch interior lighting
19 15A Engine control
20 5A Starting system
21 10A DRL resistor
22 15A Air horn, Air suspension dump, Two-speed
axle, Driver-controlled locking differential
23 10A Flasher relay
24 15A Vacuum pump motor, ABS relay, Fuel heater
relay, Air dryer
25 10A Function selector switch assembly
26 10A Right hand low beam headlamp
27 — Not used
28 10A Left hand low beam headlamp
29 10A Cluster, GEM
30 15A Allison electronic transmission
31 — Not used
Relay 1 — Interior lamps
Relay 2 — Not used
Relay 3 — Horn
Relay 4 — One-touch down window
Relay 5 — Not used
Roadside Emergencies
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Power distribution box
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 15A* Main light switch
2 30A* Power seat (driver)
3 30A* Power seat (passenger)
4 15A* Windshield washer relay, Washer pump motor
5 5A* Brake warning switch
6 15A* Air intake heater (Caterpillar engine only)
7 15A* Brake pressure switches, Stoplamp relay
8 25A* Fuel heater relay
9 20A* Ignition switch, Starter cutoff
10 15A* Air tank moisture removal valve
503
502
501304
303
302 301
2119 22 2024
23401
207 201202 203204
209 206
208 205602
601118114
110106
102
117 113 109105
101
116 112 108104
115 111 107103
18 16
14 12 10 864
2
17 15
13 11 9 753
1
Roadside Emergencies
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Diesel particulate filter regeneration (Caterpillar engine only)
DPF regeneration requires no operator interaction and may occur at any
time. A small increase in engine sound-level during filter regeneration is
normal and should be no reason for concern.
A separate fuel injector/nozzle, which requires periodic cleaning, is used
in the regeneration process. Refer to Caterpillar’sOperation and
Maintenance Manualfor details regarding cleaning requirements.
Diesel particulate filter regeneration (Cummins engine only)
Under most operating conditions, DPF regeneration will be transparent
to the operator. A small increase in engine/turbo sound-level is normal
during filter regeneration. If, however, your engine is operated for
extended periods of time under one of the following conditions, operator
assistance may be required to facilitate the filter regeneration process:
•Vehicle is operated in stop-and-go traffic and/or maintains low speeds
as in a city/delivery driving
•Engine is started and shut-off frequently
•Vehicle payload is relatively light
•Vehicle is regularly operated in cold ambient temperatures (i.e. below
0°F [-18°C])
Diesel Particulate Filter Four–Level Loading Chart
Level/Lamp status Filter status Requested action
Level 1
DPF lamp solidRegeneration required. Drive on highway at
highway speedsOR
start “parked
regeneration” to
prevent loss of engine
performance. Level 2
DPF lamp flashing
(once per second)Nearly full. Engine
performance is limited.
Level 3
DPF lamp flashing +
Service Engine Soon
lamp solidFull. Engine is
increasingly limited.Perform “parked
regeneration” to
prevent loss of engine
performance.
Level 4
Stop Engine lamp
solidOver full. Engine
performance is highly
limited. Continued
operation may result
in irreparable damage
to the filter.Pull vehicle safely off
roadway, turn on
hazard flashers and
shut down engine as
soon as possible. Seek
service immediately.
Maintenance and Specifications
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