power steering FORD FLEX 2010 1.G User Guide

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
32 10A Restraint control module
33 10A Not used (spare)
34 5A Roll stability control, Refrigerator
relay coil
35 10A Steering angle sensor, Rear park
assist, Active park assist, Heated
seat, AWD, DC/AC inverter
36 5A Passive anti-theft system module
37 10A Not used (spare)
38 20A Trailer tow park lamps
39 20A Radio/navigation
40 20A Rear heated seats
41 15A Switch illumination, Auto dimming
mirror, Moon roof, Mood lighting
42 10A Not used (spare)
43 10A Auxiliary climate control relay,
Rear window defroster relay, Rear
wiper
44 10A Not used (spare)
45 5A Wiper relay, climate control relay
46 7.5A Occupant classification sensor
(OCS), Passenger airbag
deactivation indicator (PADI)
47 30A Circuit
BreakerPower windows
48 Full ISO relay Delayed accessory relay
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
WARNING:Always disconnect the battery before servicing high
current fuses.
Roadside Emergencies
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1. Air compressor (inside)
2. Diverter knob
3. On/Off switch
4. Air pressure gauge
5. Sealant bottle/canister
6. Sealant filling clear tube
7. Sealant tube — tire valve
connector
8. Yellow cap tool
9. Air compressor hose
10. Air hose — tire valve connector
11. Accessory power plug
12. Casing/housing
General information
WARNING:Failure to follow these guidelines could result in an
increased risk of loss of vehicle control, injury or death.
Do not attempt to repair punctures larger than
14inch (6.4 mm) or
damage to the tire’s sidewall. The tire may not completely seal.
Note:Do not use the temporary mobility kit if a tire has become
severely damaged by driving the vehicle with a tire that has insufficient
air pressure. Only punctured areas located within the tire tread can be
sealed with the temporary mobility kit.
Loss of air pressure may adversely affect tire performance. For this
reason:
•Do notdrive the vehicle above 50 mph (80 km/h).
•Do notdrive further than 120 miles (200 km). Drive only to the
closest Ford Motor Company authorized dealer or tire repair shop to
have your tire inspected.
•Drive carefully and avoid abrupt steering maneuvers.
•Periodically monitor tire inflation pressure in the affected tire; if the
tire is losing pressure, have the vehicle towed.
124
5
6
11
1097
3
8
12
Roadside Emergencies
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.5L V6 engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake fluid reservoir
4. Battery
5. Power distribution box
6. Air filter assembly
7. Automatic transmission fluid dipstick
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
Maintenance and Specifications
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How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the red (hot)
area.
•The coolant temperature warning light
will illuminate.
•The service engine soon
indicator will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
Maintenance and Specifications
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The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID (EXCEPT ECOBOOST ENGINE)
Refer toscheduled maintenance information.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
Maintenance and Specifications
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Power steering fluid
(except EcoBoost
engine)Between MAX and
MIN on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Fuel tank18.6 gallons
(70.4 L)——
Windshield washer fluidTop- off fluid as
neededMotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.3Add the coolant type originally equipped in your vehicle.4Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C929-A or WSS-M2C930-A and the API Certification
mark.5See your authorized dealer for fluid level checking or filling.
Maintenance and Specifications
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ENGINE DATA
Engine 3.5L V6 engine 3.5L V6 EcoBoost engine
Cubic inches 214 214
FuelSeeOctane
recommendations
earlier in this chapter.SeeOctane
recommendationsearlier
in this chapter.
Firing order 1–4–2–5–3–6 1–4–2–5–3–6
Spark plug gap0.052–0.056 inch
(1.32–1.42 mm)0.033–0.037 inch (.838–
.939 mm)
Ignition system Coil on plug Coil on plug
Compression
ratio10.3:1 10.0:1
Engine drivebelt routing
3.5L V6 engine
1. Short drivebelt is on first pulley groove closest to engine (not
applicable to vehicles with electric power assisted steering).
2. Long drivebelt is on second pulley groove farthest from engine.
Maintenance and Specifications
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Child safety seats ......................203
in front seat ............................204
in rear seat ..............................204
LATCH .....................................207
recommendations ...................201
tether anchorage hardware ...210
Child safety seats - booster
seats ...........................................213
Cleaning your vehicle
engine compartment ..............336
instrument panel ....................339
interior .....................................340
plastic parts ............................338
washing ....................................334
waxing .....................................335
wheels ......................................335
wiper blades ............................338
Climate control
(see Air conditioning or
Heating) ...........................68, 71, 74
Clock ............................................93
Clock adjust
AM/FM .......................................29
Compass, electronic ....................94
calibration .................................95
set zone adjustment .................95
Console
overhead ....................................94
Controls
power seat ...............................156
steering column ......................106
Coolant
checking and adding ..............354
refill capacities ................357, 379
specifications ..........................379
Cooler ..........................................97
Cruise control
(see Speed control) ..................104Customer Assistance ................292
Ford Extended Service
Plan ..........................................388
Getting assistance outside the
U.S. and Canada .....................331
Getting roadside assistance ...292
Getting the service you
need .........................................327
Ordering additional owner’s
literature .................................332
Utilizing the
Mediation/Arbitration
Program ...................................330
D
Daytime running lamps
(see Lamps) ................................82
Defrost
rear window and rearview
mirrors .......................................74
windshield .................................74
Dipstick
automatic transmission
fluid ..........................................374
engine oil .................................349
Driving under special
conditions ..........................287, 289
sand .........................................288
snow and ice ...........................290
through water .................288, 291
DVD system .................................46
E
Electronic message center .........18
Emergencies, roadside
jump-starting ..........................319
running out of fuel .........319, 365
Emission control system ..........370
Index
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O
Octane rating ............................364
Oil (see Engine oil) ..................349
Overdrive ...................................270
P
Parental MyKey
programming .............................143
Park Assist ................................280
Parking brake ............................261
Parts
(see Motorcraftparts) ...........378
Passenger Occupant
Classification Sensor .................173
Power adjustable foot pedals ...104
Power distribution box
(see Fuses) ...............................298
Power door locks ......................127
Power liftgate ............................120
Power mirrors ...........................103
Power point .................................98
Power steering ..........................267
fluid, checking and adding ....373
fluid, refill capacity ................379
fluid, specifications .................379
Power Windows .........................101
R
Radio ............................................28
6-CD in dash .............................28
Rear heated seats .....................167
Rear seat entertainment
system ..........................................46
Rear-view camera system .........278Recommendations for
attaching safety restraints for
children ......................................201
Refrigerator .................................97
Relays ........................................294
Remote entry system .......132–133
illuminated entry ....................137
locking/unlocking
doors ................................133–134
opening the trunk ...................134
panic alarm .............................135
replacement/additional
transmitters .............................136
replacing the batteries ...........136
Reverse sensing system ...........276
Roadside assistance ..................292
Roof rack ...................................125
S
Safety belts (see Safety
restraints) ..................171, 175–179
Safety Canopy ...................193, 195
Safety defects, reporting ..........333
Safety restraints ........171, 175–179
Belt-Minder...........................180
extension assembly ................179
for adults .........................176–178
for children .............................199
Occupant Classification
Sensor ......................................173
warning light and chime ........180
Safety restraints - LATCH
anchors ......................................207
Safety seats for children ..........203
Safety Compliance
Certification Label ....................383
Satellite Radio (if equipped) .....28
Index
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Satellite Radio Information ........43
Seats ..........................................151
child safety seats ....................203
climate control ..........................74
easy access/easyout feature ..159
front seats ...............................154
heated ........................71, 158, 167
memory seat ...................135, 159
second row seats ............162, 165
third row seats ........165, 168–169
Second-row power fold seat ....164
SecuriCode keyless entry
system ........................................138
SecuriLock passive anti-theft
system ........................................140
Servicing your vehicle ..............343
Setting the clock .........................29
SOS Post Crash Alert ...............198
Spare tire
(see Changing the Tire) ...........304
Spark plugs,
specifications .....................378, 382
Specification chart,
lubricants ...................................379
Speed control ............................104
Starting your vehicle ........255–257
jump starting ..........................319
Steering wheel
controls ....................................106
tilting .........................................92
Stereo
6-CD in dash .............................28
CD-MP3 .....................................28
SYNC..........................................67
T
Temporary mobility kit .............309Tilt steering wheel ......................92
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....236
Tires ...........................220–221, 302
alignment ................................228
care ..........................................224
changing ..................302, 304–305
checking the pressure ............224
inflating ...................................222
label .........................................235
replacing ..................................226
rotating ....................................229
safety practices .......................228
sidewall information ...............230
snow tires and chains ............241
spare tire .................................302
Temporary mobility kit ..........309
terminology .............................221
tire grades ...............................221
treadwear ........................220, 225
Towing .......................................249
recreational towing .................253
trailer towing ..........................249
wrecker ....................................325
Transaxle
fluid, refill capacities ..............379
lubricant specifications ..........379
Transmission .............................270
brake-shift interlock (BSI) ....269
fluid, checking and adding
(automatic) .............................374
Turn signal ..................................84
U
Universal garage door opener ..109
USB port ......................................39
Index
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