Brake system FORD FOCUS 2003 1.G User Guide

If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer’s
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer’s hydraulic brake system directly to your
vehicle’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure your
trailer lamps conform to local and Federal regulations. See your dealer or
trailer rental agency for proper instructions and equipment for hooking
up trailer lamps.
Driving while you tow
When towing a trailer:
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Consult your local motor vehicle speed regulations for towing a trailer.
•To eliminate excessive shifting, use a lower gear. This will also assist
in transaxle cooling.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transaxle damage may occur.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to your scheduled maintenance guide for
more information.
Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
Driving
123

The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
R17—Starter relay
R18–Rear intermittent relay
R19—Front wiper intermittent relay
R20—Not used
R21—Not used
R22—Not used
R23—Horn relay
R24—Battery saver relay
R25—Rear defrost relay
30 10A Light switch
31 15A Radio
32 15A Turn signal
33 20A Horn, Power seats (SVT only)
34 20A Power sunroof
35 7.5A Interior lamps, Power mirrors
36 7.5A A/C switch, Hazard flasher,
Instrument cluster
37—Not used
38—Not used
39—Not used
40 10A Backup lamps (automatic
transaxle)
41 7.5A Radio and cluster (accessory)
42 15A Stop lamps
43 15A Rear wiper
44 20A Fog lamps
45 7.5A Recirculated air, Air conditioning
46 7.5A Anti-lock Brake System (ABS)
47 20A Cigar lighter, Rear power point
(SVT only)
Roadside Emergencies
130

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
10 10A (2.0L engine
only)Battery voltage sensor
1A (2.3L engine
only)
11 30A Anti-lock Brake System (ABS)
12 15A Fuel pump
13—Not used
14—Not used
15 10A A/C clutch solenoid
16 10A Low beam (left side -
conventional headlamps)
15A Low beam (left side - HID
headlamps)
17 10A Low beam (right side -
conventional headlamps)
15A Low beam (right side - HID
headlamps)
18 10A (2.0L engine
only)Heated oxygen sensors
15A (2.3L engine
only)
19—Not used
20 10A Engine module
21 20A ABS
22 20A Low beam (DRL)
23—Not used
24 30A Subwoofer
25—Not used
26 10A High beam (left)
27 10A High beam (right)
28—Not used
29—Not used
Roadside Emergencies
133

Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic converter may become damaged.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1.Use only a 12–volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) jumper cable to the positive (+) terminal of
the discharged battery.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
+–+–
Roadside Emergencies
139

CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from
your dealer immediately.
Maintenance and Specifications
188

CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
Maintenance and Specifications
189

Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
3Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
4Use of sythetic or sythetic blend motor oil is not mandatory. Engine oil
need only meet the requirements of Ford specification WSS-M2C153–H
and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch,
hood latch,
auxiliary hood
latch, trunk
latch, seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Maintenance and Specifications
198

Index
A
AdvanceTrac ..............................113
Air bag supplemental restraint
system ..............................89–90, 93
and child safety seats ..............91
description ..........................90, 93
disposal ......................................95
driver air bag ......................91, 94
indicator light ...........................93
operation .............................91, 94
passenger air bag ...............91, 94
side air bag ................................93
Air cleaner filter .......................196
Antifreeze (see Engine
coolant) .....................................172
Anti-lock brake system
(see Brakes) ..............................111
Anti-theft system ........................71
arming the system ....................71
disarming a triggered system ..71
Automatic transaxle
fluid, adding ............................189
fluid, checking ........................189
fluid, specification ..................200
Automatic transmission ............115
driving an automatic
overdrive .................................117
fluid, refill capacities ..............196
Axle
lubricant specifications ..........198
refill capacities ........................196
B
Battery .......................................170
acid, treating emergencies .....170
jumping a disabled battery ....138
maintenance-free ....................170replacement, specifications ...196
servicing ..................................170
BeltMinder ...................................84
Brakes ........................................111
anti-lock ...................................111
anti-lock brake system (ABS)
warning light ...........................111
fluid, checking and adding ....188
fluid, refill capacities ..............196
fluid, specifications .........198, 200
lubricant specifications ..198, 200
parking ....................................112
shift interlock ..........................115
C
Capacities for refilling fluids ....196
Cargo cover .................................60
Cell phone use ............................58
Certification Label ....................203
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................99
attaching with tether straps ..103
in front seat ............................101
in rear seat ..............................101
LATCH .....................................105
Cleaning your vehicle
engine compartment ..............155
instrument panel ....................158
interior .....................................159
plastic parts ............................158
washing ....................................154
waxing .....................................154
wheels ......................................155
wiper blades ............................158
Climate control (see Air
conditioning or Heating) ......35–36
Index
208

instrument panel, dimming .....39
interior lamps ...........................42
Lane change indicator
(see Turn signal) ........................41
Liftgate ........................................59
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........111
Load limits .................................120
GAWR ......................................120
GVWR ......................................120
trailer towing ..........................120
Locks
childproof ..................................63
Lubricant specifications ...198, 200
M
Manual transaxle
lubricant specifications ..........200
Manual transmission .................119
fluid capacities ........................196
reverse .....................................119
Mirrors .........................................53
side view mirrors (power) .......53
Moon roof ....................................56
Motorcraft parts ................182, 196
O
Octane rating ............................181
Oil (see Engine oil) ..................166
P
Parking brake ............................112
Parts (see Motorcraft parts) ....196
Power distribution box
(see Fuses) ...............................131Power steering ..........................115
fluid, checking and adding ....188
fluid, refill capacity ................196
fluid, specifications .........198, 200
Power Windows ...........................52
R
Rear window defroster ...............37
Relays ........................................127
Remote entry system .................65
locking/unlocking doors ...........62
opening the trunk .....................66
Roadside assistance ..................125
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ........................76, 79–83
Safety defects, reporting ..........153
Safety restraints ..............76, 79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................95–96
safety belt maintenance ...........88
warning light and chime ..........84
Safety seats for children ............99
Seat belts (see Safety
restraints) ....................................76
Seats ............................................72
child safety seats ......................99
Servicing your vehicle ..............161
Spare tire (see Changing the
Tire) ...........................................135
Spark plugs,
specifications .....................196, 200
Index
211