engine FORD FOCUS 2003 1.G Manual PDF

CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
Maintenance and Specifications
189

5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by
an overheating condition.
Maintenance and Specifications
190

MOTORCRAFT PART NUMBERS
Component 2.0L I4 SPI
engine2.0L I4
Zetec-E engine2.3L I4 PZEV
engine
Air filter element FA-1688 FA-1688 N/A (Lifetime)
1
Fuel filter FG-986–B FG-986–B FG-1075
Oil filter FL-400-S FL-2005 FL-2017–A
PCV valve EV-262 EV-263 EV-265
Battery BXT-40R BXT-96R BXT-96R
Spark
plugs-platinum
2AGSF-34EEM3AZSF–32FE AGSF-22YPC
1Non Serviceable Part. Air Filter Service Minder indicates if service is
needed. See dealer or qualified technician for replacement. The air filter
is designed as a“lifetime”part.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is removed for inspection and replaced, it must be
reinstalled in the same cylinder. If a spark plug needs to be replaced, use
only spark plugs with the service number suffix letter as shown above.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L SPI engine 5.75L (6.1 quarts)
2.0L Zetec E
engine5.75L (6.1 quarts)
2.3L engine 5.75L (6.1 quarts)
Maintenance and Specifications
196

Fluid Ford Part
NameApplication Capacity
Engine oil
(includes
filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L SPI engine 3.78L (4.0 quarts)
2.0L Zetec E
engine4.25L (4.5 quarts)
2.3L engine 4.3L (4.54 quarts)
Fuel tank N/A 2.0L SPI and 2.0L
Zetec E50L (13.2 gallons)
2.3L 53L (14.0 gallons)
Power
steering
fluidMotorcraft
MERCON
AT FAll Fill to between MIN
and MAX lines on
reservoir
Transaxle
fluid
2Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0L (2.1 quarts)3
Motorcraft
MERCON
V
AT FAutomatic 6.6L (6.9 quarts)3
Windshield
washer
fluidMotorcraft
Premium
Windshield
Washer
ConcentrateSedan 2.5L (2.6 quarts)
Coupe and Wagon 4.0L (4.2 quarts)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
197

Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
3Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
4Use of sythetic or sythetic blend motor oil is not mandatory. Engine oil
need only meet the requirements of Ford specification WSS-M2C153–H
and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch,
hood latch,
auxiliary hood
latch, trunk
latch, seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Maintenance and Specifications
198

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Automatic
transaxleMotorcraft
MERCONV
AT FXT-5-QM MERCONV
Manual
transaxleMotorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200–C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M1C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
Maintenance and Specifications
199

ENGINE DATA
Engine2.0L SPI
engine2.0L Zetec E
engine2.3L I4 engine
Cubic inches 121 121 138
Required fuel 87 octane 87 octane 87 octane
Firing order 1–3–4–21–3–4–21–3–4–2
Spark plug gap1.4 mm (0.054
inch)1.3 mm (0.051
inch)1.3 mm (0.051
inch)
Ignition systemElectronic
IgnitionElectronic
IgnitionC.O.P.
Compression
ratio9.35:1 9.6:1 9.7:1
VEHICLE DIMENSIONS
Vehicle
dimensionsSedan mm (in) Coupe mm
(in)Wagon mm
(in)
(1) Overall
length4447 (175.1 4297 (169.2) 4550 (179.1)
(2) Overall
width1998 (78.7) 1998 (78.7) 1998 (78.7)
(3) Overall
height1484 (58.4) 1484 (58.4) 1491 (58.7)
1
(4) Wheelbase 2615 (103) 2615 (103) 2615 (103)
(5) Track -
Front1502 (59.1) 1502 (59.1) 1502 (59.1)
(5) Track -
Rear1495 (58.9) 1495 (58.9) 1502 (59.1)
1Overall height with roof rack is 1532 (60.3)
Maintenance and Specifications
200

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transaxle, and frame.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
204

AccessoriesFORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote keyless entry
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Cargo net
Cargo organizer
Cargo shade
Cargo tray
Dash trim
Electrochromic compass mirror
Electrochromic compass mirror with outside temperature
Engine block heater
Remote start
Smoker’s pack
Accessories
205

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
207