engine FORD FREESTYLE 2005 1.G Manual PDF

driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your
indicator is on, refer to the
description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Refer to the scheduled maintenance guide for the service interval
schedules. If adding fluid is necessary, use only MERCONAT F.
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your dealer immediately.
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TRANSAXLE FLUID
Checking automatic transaxle fluid
Do not use supplemental transaxle fluid additives, treatments or
cleaning agents. The use of these materials or transaxle fluids
other than the recommended fluid, may affect transaxle operation
and result in damage to internal transaxle components.
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid changes. Your transaxle does not consume fluid. However, the fluid
level should be checked if the transaxle is not working properly, i.e., if
the transaxle slips, takes more than a couple of seconds to engage into
Drive/Reverse or if you notice some sign of fluid leakage.
It is recommended that a qualified technician check fluid level
and add fluid if required.
If your transaxle has a low fluid condition sufficient to affect proper
operation the transaxle control module will send a signal to illuminate
the
on the instrument panel.
As long as the transaxle engages normally to drive or reverse, it is safe
to drive but if the
illuminates the vehicle should be taken to your
dealer for evaluation as soon as possible.
If your transaxle does not engage normally, do not attempt to
drive. The vehicle should be towed to your dealer for evaluation.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Fuel filter FG-1060
Battery BXT-36R
Oil filter FL-820-S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in theScheduled Maintenance Guideand is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the PCV valve.
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Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Between MAX
and MIN on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L engine 11.6 quarts
(11.0L)
Engine oil
(includes filter
change)
2
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)3.0L engine 6.0 quarts (5.7L)
Fuel tank
capacityN/A All 19.0 gallons
(71.9L)
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Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT F3.0L engine Between MAX
and MIN on
reservoir
Automatic
transaxle fluidMotorcraft
Continuously
Variable Chain
Type
Transmission
FluidCVT automatic
transaxle
310.0 quarts
(9.5L)4
Rear axle
lubricantMotorcraft SAE
80W-90 Premium
Rear Axle
LubricantAWD 1.5 pints (0.7L)
Coupler Volvo
Transmission Oil,
ClutchCoupler 1.5 pints (0.7L)
Power Take-off
Unit (PTU)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Rear Axle
LubricantPTU 1.9 pints (0.9L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 135 oz. (4.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
3Using any transmission fluid other than those that meet the
recommended specification may cause internal transaxle damage.
4Approximate dry fill capacity. Actual amount may vary during fluid
changes.
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ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Power Transfer
UnitMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Rear Axle
LubricantXY-75W-90–
QFEHP
—
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–
LSP12 (Canada)WSS-M2C930-A
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M2C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS
-M97B51–A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcrarft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Using any transaxle fluid other than those that meet the
recommended specification may cause internal transaxle damage.
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ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 183 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap 1.32–1.42mm (0.052–0.056 inch)
Ignition system Coil on plug
Compression ratio 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length
(2) Overall width
(3) Overall height
(4) Wheelbase
(5) Tread - Front
(5) Tread - Rear
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1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transaxle.
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessory found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that Genuine Ford Accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 36,000 miles (60,000 km)(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
The following is a list of several Genuine Ford Accessory products for
your vehicle. Not all accessories are available for all models. For a
complete listing of the accessories that are available for your vehicle,
please contact your dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Car covers
Deflector, hood
Deflector, side window
Deflector, sunroof
Front end cover
Flat splash guards
Molded splash guards
Interior style
Carpeted floor mats
Electrochromic mirror w/compass
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A
Accessory delay ..........................66
Air bag supplemental restraint
system ................131–132, 139, 141
and child safety seats ............133
description ..............132, 139, 141
disposal ....................................144
driver air bag ..........134, 139, 142
indicator light .................133, 144
operation .................134, 139, 142
passenger air bag ...134, 139, 142
side air bag ..............................139
Air cleaner filter .......................267
Air conditioning ........41, 43, 45, 47
All Wheel Drive (AWD),
driving off road .........................202
Antifreeze (see
Engine coolant) ........................249
Anti-lock brake system
(see Brakes) ..............................194
Anti-theft system ......................104
arming the system ..................104
disarming a triggered
system .....................................105
Audio system (see Radio) ...17, 20
Automatic transaxle
fluid, adding ............................267
fluid, checking ........................267
fluid, refill capacities ..............268
fluid, specification ..................272
Automatic transmission
driving an automatic
overdrive .................................199
Axle
lubricant specifications ..........270
B
Battery .......................................247acid, treating emergencies .....247
jumping a disabled battery ....218
maintenance-free ....................247
replacement, specifications ...267
servicing ..................................247
BeltMinder .................................126
Brakes ........................................194
anti-lock ...................................194
anti-lock brake system
(ABS) warning light ...............194
fluid, checking and adding ....266
fluid, refill capacities ..............268
fluid, specifications .........270, 272
lubricant specifications ..270, 272
parking ....................................195
shift interlock ..........................197
Bulbs ............................................56
C
Capacities for refilling fluids ....268
Cargo cover .................................89
Cargo net .....................................89
Cassette tape player ...................17
Cell phone use ............................88
Certification Label ....................274
Changing a tire .........................163
Child safety restraints ..............145
child safety belts ....................145
Child safety seats ......................148
in front seat ............................149
in rear seat ..............................149
tether anchorage hardware ...152
Cleaning your vehicle
engine compartment ..............235
instrument panel ....................237
interior .....................................237
interior trim ............................237
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Index
Index
279