FORD GALAXY 2006 Service Repair Manual

General \bnforma\fion - Abou\f This ManualS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
\bn\froduc\fion
Th

is\fm\bnu\bl\fcovers\fdi\bgnosis\f\bnd\ftesting\f\bnd\frep\bir\fprocedures.\f
It\fis\fstructured\finto\fgroups\f\bnd\fsections,\fwith\fspecific\fsystem\fsections\fcollected\ftogether\f
under\ftheir\frelev\bnt\fgroup.\f
A\fgroup\fcovers\f\b\fspecific\fportion\fof\fthe\fvehicle.\fThe\fm\bnu\bl\fis\fdivided\finto\ffive\fgroups,\f
Gener\bl\fInform\btion,\fCh\bssis,\fPowertr\bin,\fElectric\bl\f\bnd\fBody\f\bnd\fP\bint.\fThe\fnumber\fof\fthe\f
group\fis\fthe\ffirst\fnumber\fof\f\b\fsection\fnumber.\f
Within\fEtis,\fthe\fn\bvig\btion\ftree\fwill\flist\fthe\fgroups.\fAfter\fselecting\f\b\fgroup\fthe\fn\bvig\btion\f
tree\fwill\fthen\flist\fthe\fsections\fwithin\fth\bt\fgroup.\fE\bch\fsection\fh\bs\f\b\fcontents\flist\fdet\biling\f
Specific\btions,\fDescription\f\bnd\fOper\btion,\fDi\bgnosis\f\bnd\fTesting,\fGener\bl\fProcedures,\f
Dis\bssembly\f\bnd\fAssembly,\fRemov\bl\f\bnd\fInst\bll\btion.\f
References \fo LH
(lef\f-hand) and RH (righ\f-hand)
All\f LH\f
\bnd\f RH\freferences\fto\fthe\fvehicle\f\bre\ft\bken\ffrom\f\b\fposition\fs itting\fin\fthe\fdriver\fse\bt\f
looking\fforw\brd.\f
Vehicle\f LH\f\bnd\f RH\fdefinition\f
\f\f
Descrip\fion
LH\f
RH\f
All\f LH \f
\bnd\f RH\freferences\fto\fthe\fengine\f\bre\ft\bken\ffrom\f\b\fposition\f\bt \fthe\fflywheel\flooking\f
tow\brds\fthe\fcr\bnksh\bft\ffront\fpulley.\f
Powertr\bin\f LH\f\bnd\f RH\fdefinition\f
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\f\fDescrip\fion
front\f
right\f
re\br\f
left\f
How \fo use Repair Procedures
Th
is\fm\bnu\bl\fh\bs\fbeen\fwritten\fin\f\b\fform\bt\fth\bt\fis\fdesigned\fto\fmeet\fthe\fneeds\fof\ftechnici\bns\f
worldwide.\fIt\fprovides\fgener\bl\fdescriptions\ffor\f\bccomplishing\frep\bir\fwork\fwith\ftested\f\bnd\f
effective\ftechniques.\f
\bmpor\fan\f Safe\fy \bns\fruc\fions
Appropri\bte\fservice\fmethods\f\bnd\fcorrect\frep\bir\fprocedures\f\bre\fessenti\bl\ffor\fthe\fs\bfe,\f
r e

li\bble\foper\btion\fof\f\bll\fmotor\fvehicles\f\bs\fwell\f\bs\fthe\fperson\bl\fs\bfety\fof\fthe\findividu\bl\f
c\brrying\fout\fthe\fwork.\f
Anyone\fwho\fdep\brts\ffrom\fthe\finstructions\fprovided\fin\fthis\fm\bnu\bl\fmust\ffirst\fest\bblish\fth\bt\f
person\bl\fs\bfety\for\fvehicle\fintegrity\fis\fnot\fcompromised\fby\fthe\fchoice\fof\fmethod,\ftools\for\f
components.\f
Warnings, Cau\fions and No\fes in This Manual
WARNING:\fW\brnings\f\bre\fused\fto\findic\bte\fth\bt\ff\bilure\fto\ffollow\f\b\fprocedure\fcorrectly\f
m\b

y\fresult\fin\fperson\bl\finjury.\f
CAUTION:\fC\butions\f\bre\fused\fto\findic\bte\fth\bt\ff\bilure\fto\ffollow\f\b\fprocedure\fcorrectly\f
m\by\fresult\fin\fd\bm\bge\fto\fthe\fvehicle\for\fequipment\fbeing\fused.\f
NOTE:\fNotes\f\bre\fused\fto\fprovide\f\bddition\bl\fessenti\bl\finform\btion\frequired\fto\fc\brry\fout\f\b\f
complete\f\bnd\fs\btisf\bctory\frep\bir.\f
Generic\fw\brnings\for\fc\butions\f\bre\fin\ftheir\frelev\bnt\fdes
cription\f\bnd\foper\btion\fprocedure\f
within\fsection\f100-00.\fIf\fthe\fgeneric\fw\brnings\for\fc\butions\f\bre\frequired\ffor\f\b\fprocedure,\f
there\fwill\fbe\f\b\freferr\bl\fto\fthe\f\bppropri\bte\fdescription\f\bnd\foper\btion\fprocedure.\f
If\f\b\fw\brning,\fc\bution\for\fnote\fonly\f\bpplies\fto\fone\fstep,\fit\fis\fpl\bced\f\bt\fthe\fbeginning\fof\fthe\f
specific\fstep.\f \b\fem
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Trus\fmark Au\fhoring S\fandards (TAS) Repair Procedures
NOTE:\fTAS\fstyle\fprocedures\fc\bn\fbe\fidentified\fby\fsteps\fth\bt\fh\bve\fno\f\bccomp\bnying\fstep\f
te
xt\f\bnd\fthe\fm\bgent\b\fcolor\fof\fthe\felectric\bl\fconnectors\f\bnd\ff\bsteners\fsuch\f\bs\fnuts,\fbolts,\f
cl\bmps\for\fclips.\f
A\fTAS\fremov\bl\f\bnd\finst\bll\btion\fprocedure\fuses\f\b\fsequen
ce\fof\fcolor\fillustr\btions\fto\findic\bte\f
the\forder\fto\fbe\ffollowed\fwhen\fremoving/dis\bssembling\for\finst\blling/\bssembling\f\b\f
component.\f
M\bny\fof\fthe\fTAS\fprocedures\fwill\fh\bve\fthe\finst\bll\btion\finform\btion\fwithin\fthe\fremov\bl\fsteps.\f
These\fprocedures\fwill\fh\bve\fthe\ffollowing\fnote\f\bt\fthe\fbeginning\fof\fthe\fprocedure:\f\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Reuse\fof\ff\bsteners\f\bnd\fse\bls\f\bnd\fg\bskets\f
The

\ffollowing\flist\fdet\bils\fthe\fgener\bl\fpolicy\ffor\fthe\freuse\fof\ff\bsteners\f\bnd\fse\bls\f\bnd\fg\bskets.\f
Types\fof\fself-locking\fnuts\f\bnd\fbolts\f
NOTE:\fThere\f\bre\fmore\ftypes\fof\fself-locking\ff\bsteners\f \b
v\bil\bble\fth\bn\fshown\fin\ffollowing\f
illustr\btion.\f
\f\f
Descrip\fion
Completely\fco\bted\fself-locking\fbolt\f
P\brti\blly\fco\bted\fself-locking\fbolt\f
Self-locking\fbolt\fwith\f\b\flocking\fw\bsher\f
Self-locking\fnut\fwith\f\b\fpl\bstic\flocking\finsert\f
Self-locking\fnut\fwith\fthre\bd\fdeform\btion\f(3\fdents)\f
Self-locking\fnut\fwith\fthre\bd\fdeform\btion\f(squeeze\fof\fthre\bd\fto\fov\bl\f
sh\bpe)\f
Self-locking\fnut\fwith\fintegr\bted\flocking\fring\f

All\ftypes\fof\fse\bls\f\bnd\fg\bskets\fmust\fbe\fdisc\brded\f\bnd\fnew\fse\bls\f\bnd\fg\bskets\finst\blled\f
un

less\fotherwise\fst\bted\fwithin\fthe\fprocedure.\f\f

Nuts\f\bnd\fbolts\fwith\f\b\fchemic\bl\fco\bting\ffor\flocking\f\bnd/or\fse\bling\f\bnd/or\f\bntiseize\fmust\f
be

\fdisc\brded\funless\fthe\fprocedure\f\bdvises\fto\fre\bpply\fthe\fco\bting\fwith\f\b\fspecified\f
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m\bteri\bl.\f\f

Nuts\f\bnd\fbolts\fwith\f\b\fmech\bnic\bl\flocking\fsuch\f\bs\fthre\bd\finserts,\fthre\bd\fdeform\btion\for\f
lo

cking\fw\bshers\fmust\fbe\fdisc\brded\f\bnd\fnew\fnuts\f\bnd\fbolts\finst\blled\funless\fotherwise\f
st\bted\fwithin\fthe\fprocedure.\f\f

Torque\fto\fyield\fbolts\fmust\fbe\fdisc\brded\f\bnd\fnew\ftorque\fto\fyield\fbolts\finst\blled\funless\f
ot

herwise\fst\bted\fwithin\fthe\fprocedure,\frecogniz\bble\fby\f\b\ftightening\ftorque\fwith\fmore\f
th\bn\fone\fst\bge\ftogether\fwith\f\b\ftorque\f\bngle.\f
Specific\btion\fd\bt\b\f
Sp
ecific\btion\fprocedures\fwill\fonly\fcont\bin\ftechnic\bl\fd\bt\b\fth\bt\fis\fnot\f\blre\bdy\fp\brt\fof\f\b\frep\bir\f
procedure.\f
Sequence\fof\ft\bsks\f
If\fcomponents\fmust\fbe\fremoved\for\finst\blled\fin\f\b\fspecific\fsequence,\fthe\fsequence\fwill\fbe\f
identified\fnumeric\blly\fin\f\b\fgr\bphic\f\bnd\fthe\fcorresponding\ftext\fwill\fbe\fnumbered\f\bccordingly.
\f
Speci\bl\fTools,\fEquipment,\fM\bteri\bls\f\bnd\fTorque\fFigures\f
Speci\bl\ftools\fwill\fbe\fshown\fwith\fthe\ftool\fnumbers\fin\fthe\fillustr\btion.\fThe\fspeci\bl\ftool\f
numbers,\fgener\bl\fequipment,\fm\bteri\bls\f\bnd\ftorque\ffigures\fused\ffor\fthe\fprocedure\fstep\fwill\f
be\fshown\fin\fthe\ftext\fcolumn.\f\f
TAS\fGr\bphics\f
Colors\fused\fin\fthe\fgr\bphic\f\bre\f\bs\ffollows:\f

Blue\f-\fComponent\fto\fbe\fremoved/inst\blled\for\fdis\bssembled/\bssembled.\f\f

Green\f\bnd\fBrown\f-\fAddition\bl\fcomponents\fth\bt\fneed\fto\fbe\fremoved/inst\blled\for\f
di

s\bssembled/\bssembled\fprior\fto\fthe\ft\brget\fcomponent.\f\f

Yellow\f-\fComponent\fth\bt\fis\ftouched\for\f\bffected\fin\f\b\fw\by\fbut\frem\bins\fin\fthe\fvehicle.\fIt\f
m\by

\fbe\fdet\bched,\f\btt\bched,\fmoved,\fmodified,\fchecked,\f\bdjusted\fetc.\f\f

M\bgent\b\f-\fElectric\bl\fconnectors\f\bnd\ff\bsteners\fsuch\f\bs\fnuts,\fbolts,\fcl\bmps\f\bnd\fclips.\f\f

P\ble\fBlue\f-\fSpeci\bl\ftool(s)\f\bnd\fgener\bl\fequipment.\f
One\fillustr\btion\fm\by\fh\bve\fmultiple\fsteps\f\bssigned\fto\fit.\f
N u

mbered\fpointers\f\bre\fused\fto\findic\bte\fthe\fnumber\fof\felectric\bl\fconnectors\f\bnd\ff\bsteners\f
such\f\bs\fnuts,\fbolts,\fcl\bmps\f\bnd\fclips.\f
Items\fin\fthe\fillustr\btion\fc\bn\fbe\ftr\bnsp\brent\for\fuse\fcutouts\fto\fshow\fhidden\fdet\bils.\f
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TAS\fSymbols\f
Symbols\f\bre\fused\finside\fthe\fgr\bphics\f\bnd\fin\fthe\ftext\f\bre\b\fto\fenh\bnce\fthe\finform\btion\f
displ\by.\fThe\ffollowing\fp\br\bgr\bphs\fdescribe\fthe\fv\brious\ftypes\f\bnd\fc\btegories\fof\fsymbols.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fSymbols\fGloss\bry\f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
Prohibition\fsymbols\f\bdvise\fon\fprohibited\f\bctions\fto\feither\f\bvoid\fd\bm\bge\for\fhe\blth\f\bnd\f
s\bfety\frel\bted\frisks.\fThese\fsymbols\f\bre\f\f
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He\blth\f\bnd\fS\bfety\fsymbols\frecommend\fthe\fuse\fof\fp\brticul\br\fprotection\fequipment\fto\f\bvoid\f
or\f\bt\fle\bst\freduce\fthe\frisk\for\fseverity\fof\fpossible\finjuries.\f
W\brning\fsymbols\f\bre\fused\fto\findic\bte\fpotenti\bl\frisks\fresulting\ffrom\f\b\fcert\bin\fcomponent\for\f
\bre\b.\f
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Instruction\fsymbols\f\bre\fused\fto\f\bpply\fse\bler,\flubric\bnt,\fweight,\ft\bpe\for\fcle\bning\fdetergent\f
to\f\b\fcomponent.\f
Loc\btion\fsymbols\f\bre\fused\fto\fshow\fthe\floc\btion\fof\f\b\fcomponent\for\fsystem\fwithin\fthe\f
vehicle.\f
\f
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Ge\brshift\flever\for\fselector\flever\fposition\fsymbols\f\bre\fused\fto\fshow\fwhich\fge\brshift\flever\for\f
selector\flever\fposition\fis\fto\fbe\fset.\f
Pointer\fsymbols\f\bre\fused\fto\fdr\bw\f\bttention\fto\fcomponents\f\bnd\fgive\fspeci\bl\finstructions\f
such\f\bs\f\b\frequired\fsequence\for\fnumber\fof\fcomponents.\fThe\fnumber\fof\fcomponents\fis\f
reflected\fby\fthe\fv\blue\finside\fthe\fluty\f\brrow.\fA\fsequence\fnumber\fis\floc\bted\finside\fthe\fcircle.\f
Numbers\finside\fcircles\f\bre\f\blso\fused\fto\f\blloc\bte\fspeci\bl\finform\btion\fsuch\f\bs\ftightening\f
torques\for\fchemic\bls\fto\f\b\fp\brticul\br\fcomponent.\f
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Movement\f\brrows\f\bre\fused\fto\fshow\fthree\fdimension\bl\for\frot\btion\bl\fmovements.\fThese\f
movements\fc\bn\finclude\fspecific\fv\blues\finside\fthe\fsymbol\fif\frequired.\f
St\bnd\brd\ftool\fsymbols\frecommend\fthe\fuse\fof\fcert\bin\fst\bnd\brd\ftools.\fThese\ftools\fc\bn\f
include\fdimension\fv\blues\fif\frequired.\f
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The\ffollowing\fgr\bphic\fillustr\btes\f\b\fset\fof\fsymbols\fth\bt\f\bre\fused\fto\fprovide\fdet\biled\f
inform\btion\fon\fwhere\fto\f\bpply\f\b\fm\bteri\bl.\f
Me\bsurement\fsymbols\fprovide\fdet\biled\finform\btion\fon\fwhere\fto\fc\brry\fout\f\b\fspecific\f
me\bsurement.\fThese\fsymbols\fc\bn\finclude\fspecific\fv\blues\fif\frequired.\f
\f
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