FORD GALAXY 2006 Service Repair Manual

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Balance Shaft
Backlash
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge
\f
303-1330\f
B\bckl\bsh\fLever,\fB\bl\bnce\fSh\bfts\f
1. Refer\fto:\f B\bl\bnce\fSh\bft\fAssembly \f(303-01G\f
Eng

ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f
Me\bsure\fthe\fb\bckl\bsh\fbetween\fthe\f
b\bl

\bnce\fsh\bft\f\bnd\fcr\bnksh\bft.\f

Inst\bll\fthe\fme\bsuring\fshims\f(57).\f

Inst\bll\fthe\fnew\fb\bl\bnce\fsh\bft\f\bssembly,\f
ti

ghten\fthe\fbolts\fevenly\fin\f2\fst\bges\fto\fthe\f
sequence\fshown.\f
Torque:\b \f
5\fNm
\f
22\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. Ins\fall\b\fhe\bSpecial\bTool(s):\b 303-1330,\f205-069,\f
205-070 \f
\f
\f
\f
\f\f
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4. Push\fthe\fb\bll\bnce\fsh\bft\funtil\fit\fstops.\f
5. \f
6. Remove\b\fhe\bSpecial\bTool(s):\b 303-1330\f
7. \f

\f
Turn\fthe\fcr\bnksh\bft\fin\fthe\fnorm\bl\f
di

rection\fof\frot\btion,\fme\bsure\f\bnd\frecord\f
the\fb\bckl\bsh\fon\fevery\fqu\brter\frot\btion\fof\f
the\fb\bl\bnce\fsh\bfts,\funtil\f8\fre\bdings\f\bre\f
t\bken\f\bnd\fthe\fcr\bnksh\bft\fh\bs\fcompleted\f1\f
revolution.\f
\f
\f\f
\f\f
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8. \f\f
T\bke\fthe\fminimum\fcle\br\bnce\fv\blues,\fto\f
se

lect\fthe\frequired\fshims.\f

For\fex\bmple\fminimum\fcle\br\bnce\fv\blue\f
0.

2mm\f=\fshim\fthickness\f1.29mm\f=\fshim\f
m\brking\f29\f

Refer\fto:\f Sp
ecific\btions\f(303-01G\fEngine\f-\f
2.2
L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
9. CAUTIONS:\f
No
te\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f
Extreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
Remove\fthe\fme\bsuring\fshims.\f
10. Refer\fto:\f B\bl\bnce\fSh\bft\fAssembly \f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine Oil
Draining and Filling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
General Eq\fipment
Fluid\fcont\biner
1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. NOTE:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid\f
Disc\brd\fthe\fse\bling\fw\bsher.\f
Ge
n

eral \bqui\fment: Fluid\fcont\biner\f
4. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
Torque: 20\fNm
\f
5. Torque: 9\fNm
\f
6. Fill\fthe\fengine\fwith\foil.\f Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Du r

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. NOTE:\fCle\bn\f\bnd\finspect\fthe\fg\bsket.\fThe\f
g\b

sket\fis\fto\fbe\freused\funless\fd\bm\bged.\f
Torque:\b 10\fNm
\f
3. \f
4. Refer\fto:\f Fuel\fFilter\f(310-01D\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. \f
6. NOTE:\fCle\bn\f\bnd\finspect\fthe\fg\bsket.\fThe\f
g
\b

sket\fis\fto\fbe\freused\funless\fd\bm\bged.\f
Torque:\b \f
5\f
Nm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
7. Torque:\b 6\fNm\f
\f\f
\f\f
\f\f
\f\f
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Installation 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Crankshaft Front
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl
\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\fRefer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
1. Special\bTool(\f):\b 303-255,\f303-395\f
\f
\f
\f\f
\f\f
\f\f
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2. \f
3. \f
4. Inst\bll\fthe\ftiming\fbelt.\f Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi (1\b9kW/175PS)
- DW - Valve CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installation
Materials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. Refer\fto:\fAir\fCle\bner\f(303-
12F\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fC\bmsh\bft\fSe\bl \f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Fuel\fR\bil\f(303-
04F\fFuel\fCh\brging\f\bnd\fControls\f
2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fFuel\fInjectors \f(303-
04F\fFuel\fCh\brging\f\bnd\f
Controls\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fInt\bke\fM\bnifold\f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f
\f\f
\f\f
\f\f
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5. \f
6.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f
7. \f
8 . T

orque:\b 5\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n

st\blled.\f
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\fthis\f
st\bge.\f
\f\f
\f\f
\f\f
\f\f
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