FORD GALAXY 2006 Service Repair Manual
Page 131 of 4402
All\fvehicles\f
5. \f
6.
\f
7. WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\f
f l
uids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se\bled.\f Special\bTool(\f):\b 30
7-242,\f308-440\f
8. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\fb\bll\f
do
es\fnot\frot\bte.\f
On\fboth\fsides.\f
9.CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pipe\fis\fnot\fforcibly\fbent.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 132 of 4402
Vehicles\fwith\f1.6L\fengine\f
All\fvehicles\f
Vehicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
10. \f
1
1
. \f
12. \f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 133 of 4402
Vehicles\fwith\f1.6L\fengine\f
All\fvehicles\f
14. \f
15
.General\bEquipment:\b Tr\bnsmission\fj\bck\f
16 .
\f
17. WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n
other\ftechnici\bn.\f
Lower\fthe\ffront\fsubfr\bme\fto\fg\bin\f\bccess\fto\fthe\f
st
\bbilizer\fb\br\fbolts.\f
18.Remove\fthe\fst\bbilizer\fb\br\fnuts\fon\fboth\fsides.\fDo\fnot\f
remove\fthe\fst\bbilizer\fb\br\fbolts\f\bt\fthis\fst\bge.\f
19.
NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\fbefore\f
remov\bl.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 134 of 4402
Installat\fon All\fvehicles\f
1. Inst\bll\fthe\fst\bbilizer\fb\br\fbushings\fwith\fno\flubric\bnt.\f M\bk
e\fsure\fthe\fbushing\fnipple\fis\fon\fthe\fright-h\bnd\f
side.\f
2.NOTE:\f
M\bke\fsure\f
th\bt\fthe\f
cl\bmp\fis\f
inst\blled\f
to\fthe\f
s\bme\f
orient\btion\f
\bs\fwhen\f
removed.
\f
On\fboth\f
sides.\f
3. NOTE:\fApply\fw\bter\fto\fthe\fst\bbilizer\fb\br\fcl\bmp\fto\f
\bs
sist\finst\bll\btion.\f
On\fboth\fsides.\f
Gen
eral\bEquipment:\b Hydr\bulic\fpress\f
4. I
nst\bll\fnew\fnuts\f\bnd\fbolts,\fon\fboth\fsides.\f
Torque:\b \f
140\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f
\f\f
\f\f
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Page 135 of 4402
Vehicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
Vehicles\fwith\f1.6L\fengine\f
5. \f\f
1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\fmm,\f
outside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\fmm,\finto\f
the\ffront\fsubfr\bme\f\bbove\fthe\f\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f
subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Special\bTool(\f):\b 205-316A\f
3.
Slide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\fw\bsher\f\bnd\f
into\fthe\fgroove\fof\fthe\fspeci\bl\ftool\f\bnd\ftighten\f
the\f\blignment\fpin\fsleeve.\f
6. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
7. \f\f 1.Torque:\b 30\fNm
\f
2. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
8. Torque:\b 110\fNm\f
9. Torque:\b 80\fNm
\f
10. Torque:\b 80\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 136 of 4402
All\fvehicles\f
Vehicles\fwith\f1.6L\fengine\f
All\fvehicles\f
11. \f
12
. \f
13.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pipe\fis\fnot\fforcibly\fbent.\f
14. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\fb\bll\f
do
es\fnot\frot\bte.\f
On\fboth\fsides.\f
To
rque:\b 70\fNm
\f
15.Special\bTool(\f):\b 307-242,\f308-440\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 137 of 4402
Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
All\fvehicles\f
16. \f
1
7
. \f
18. Torque:\b 8\fNm
\f
19. Inst\bll\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
20.
WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\f
flexible\fcoupling\fbolt\fis\finst\blled.\f
Torque:\b 30\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 138 of 4402
21. Fill\fthe\fpower\fsteering\fsystem.\f\fRefer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
22. Bleed\fthe\fpower\fsteering\fsystem.\f\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
23.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\fboth\f
sides.\f\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-
00\fSuspension\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f\f
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Page 139 of 4402
Front S\bspens\fon - Front Stab\fl\fzer Bar—2.0L
D\bratorq-TDC\f (118kW/160PS) - DWS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installat\fon
Spec\fal Tool(s)
Gen
eral Eq\b\fpment
Removal
205-316A\f
Alignment\fPins,\fSubfr\bme
\f
Hydr\bulic\fpress
Tr\bnsmission\fj\bck 1. Refer\fto:\fLifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
2. \f
3. \f
4. If\fequipped.\f
5. \f
\f
\f\f
\f\f
\f\f
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Page 140 of 4402
6. \f7. \f
8. \f
\f\f
\f\f
\f
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