FORD GALAXY 2006 Service Repair Manual

Body Re\bair\f - Vehicle S\becific
Information and Tolerance Check\f -
Underbody Tolerance Check
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1. Fr\bme\fdimensions,\fS-MAX\f(quick\fme\bsurements\fusi
ng\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
125\fmm\f
(probe)330\fmm
225\fmm\f
(probe)190\fmm
325\fmm\f
(probe)50\fmm
4
535\fmm\f
(probe)160\fmm
625\fmm\f
(probe)170\fmm
725\fmm\f
(probe)270\fmm
825\fmm\f
(probe)350\fmm
925\fmm\f
(probe)350\fmm
Стр. 1 из 4
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2. Fr\bme\fdimensions,\fG\bl\bxy\f(quick\fme\bsurements\fusing\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
\f
Стр. 2 из 4
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125\fmm\f
(probe)330\fmm
225\fmm\f
(probe)190\fmm
325\fmm\f
(probe)50\fmm
4
535\fmm\f
(probe)160\fmm
625\fmm\f
(probe)170\fmm
725\fmm\f
(probe)260\fmm
825\fmm\f
(probe)350\fmm
925\fmm\f
(probe)350\fmm
Стр. 3 из 4
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\f
Стр. 4 из 4
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Body Re\bair\f - Vehicle S\becific
Information and Tolerance Check\f -
Frame Tolerance Check
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1. Front\fend\fbody\fdimensions,\fS-MAX\f
All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di

mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcentre\fof\fe\bch\fhole\for\fp\bnel\fedge\fusing\f
\b\fsymmetric\blly\f\bdjusted\fme\bsuring\f
g\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-3\f=\f435\fmm1\f-8\f=\f1546\fmm
1\f-4\f=\f555\fmm1\f-9\f=\f1316\fmm
1\f-5\f=\f792\fmm1\f-10\f=\f1700\fmm
1\f-6\f=\f1480\fmm2\f-9\f=\f1134\fmm
1\f-7\f=\f1564\fmm
Стр. 1 из 9
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2. Front\fend\fbody\fdimensions,\fG\bl\bxy\f
All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di

mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcentre\fof\fe\bch\fhole\for\fp\bnel\fedge\fusing\f
\b\fsymmetric\blly\f\bdjusted\fme\bsuring\f
g\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-3\f=\f435\fmm1\f-8\f=\f1546\fmm
1\f-4\f=\f555\fmm1\f-9\f=\f1316\fmm
1\f-5\f=\f792\fmm1\f-10\f=\f1658\fmm
1\f-6\f=\f1480\fmm2\f-9\f=\f1134\fmm
1\f-7\f=\f1564\fmm
\f
Стр. 2 из 9
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3. Body\fdimensions\f(side\fview),\fS-MAX\f
All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di

mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fedge\fof\fthe\fsteel\fp\bnel\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f

Me\bsuring\fpoints\f1,\f3,\f4,\f5,\f7,\f8,\f11\f\bnd\f
13

\f\bre\fme\bsured\fin\fthe\fcurve\f\bnd\f
represent\fthe\fgre\btest\fdist\bnce\fto\fthe\f
me\bsuring\fpoint\fopposite.\f

The\fdet\biled\fview\fof\fme\bsuring\fpoint\f12\fis\f
sh

own\ffrom\f\bbove.\f

The\fdet\biled\fviews\fof\fme\bsuring\fpoints\f2,\f
6,

\f9,\f10\f\bnd\f14\f\bre\fshown\flooking\ffrom\f
the\fvehicle\finterior\foutw\brds.\f
Mea\furing \boint\f and dimen\fion\f
1\f-11\f=\f965\fmm5\f-8\f=\f1310\fmm
\f
Стр. 3 из 9
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2\f-12\f=\f1078\fmm6\f-9\f=\f860\fmm
3\f-13\f=\f1362\fmm10\f-14\f=\f835\fmm
4\f-7\f=\f1204\fmm
4. Body\fdimensions\f(side\fview),\fG\bl\bxy\f
All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di

mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fedge\fof\fthe\fsteel\fp\bnel\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f

Me\bsuring\fpoints\f2,\f3,\f4,\f6,\f7,\f10\f\bnd\f11\f
\bre

\fme\bsured\fin\fthe\fcurve\f\bnd\frepresent\f
the\fgre\btest\fdist\bnce\fto\fthe\fme\bsuring\f
point\fopposite.\f

The\fdet\biled\fviews\fof\fme\bsuring\fpoints\f1,\f
5,

\f8,\f9\f\bnd\f12\f\bre\fshown\flooking\ffrom\fthe\f
vehicle\finterior\foutw\brds.\f
\f
Стр. 4 из 9
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Mea\furing \boint\f and dimen\fion\f
1\f-10\f=\f1062\fmm4\f-7\f=\f1365\fmm
2\f-11\f=\f1393\fmm5\f-8\f=\f859\fmm
3\f-6\f=\f1230\fmm9\f-12\f=\f837\fmm
5. Re\br\fbody\fdimensions,\fS-MAX\f
All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di

mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcenter\fof\fthe\fwelded\ffl\bnge\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-4\f=\f1193\fmm3\f-6\f=\f1451\fmm
2\f-5\f=\f1021\fmm
\f
Стр. 5 из 9
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6. Re\br\fbody\fdimensions,\fG\bl\bxy\f
All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di

mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcenter\fof\fthe\fwelded\ffl\bnge\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-4\f=\f1240\fmm3\f-6\f=\f1456\fmm
2\f-5\f=\f1105\fmm
\f
Стр. 6 из 9
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