fuse box FORD GALAXY 2006 Service Manual PDF

Glass, F\bames an\f Mechanisms - Glass,
F\bames an\f MechanismsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis an\f Testing
P\binciples of Ope\bation
In

spection an\f Ve\bification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspection Cha\bt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom Cha\bt
Mechanica\bE\bectrica\b
Window\fse\blFuse(s)
Door\fwindow\ffr\bme\fDoor\fmodule(s)
Electric\bl\fconnector(s)
Switch(es)
Grid\fwire(s)
Circuit(s)
\fymptomPossib\be \fourcesAction
A\fsingle\fpower\fwindow\fis\f
inoper\btive\f-\fDriver\fsideDriver\fside\ffront\f
door\fswitch.\f Door\fmodule.\f\f
LIN\fbus.\f
*
*
*REFER\fto\fWDS.\f\f
*
Door\fwindow\f
regul\btor\fmotor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
A\fsingle\fpower\fwindow\fis\f
inoper\btive\f-\fP\bssenger\fsideDoor\fmodule.\f\f
LIN\fbus.\f
*
*REFER\fto\fWDS.\f\f
*
P\bssenger\fpower\f
window\fswitch.\f\f
Door\fwindow\f
regul\btor\fmotor.\f
Circuit(s).\f
*
*
*
GO\fto\fPinpoint\fTest\f
B.\f\f
*
The\fone-touch\fdown\ffe\bture\fis\f
inoper\btiveDriver\fside\ffront\f
door\fswitch.\f Door\fmodule.\f\f
*
*REFER\fto\fWDS.\f\f
*
P\bssenger\fpower\f
window\fswitch.\f\f
*
CARRY\fOUT\fthe\fP\bssenger\fPower\f
Window\fSwitch\fcomponent\ftest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
The\fdefrost\fsystem\fis\finoper\btiveCentr\bl\fjunction\f
box\f(CJB).\f
Engine\fjunction\f
box\f(EJB).\f Re\br\fjunction\f
box\f(RJB).\f
*
*
*REFER\fto\fWDS.\f
*
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Pinpoint Tests
He\bted\f
windshield\fgl\bss\f
switch.\f
*CARRY\fOUT\fthe\fHe\bted\fWindshield\f
Gl\bss\fSwitch\fcomponent\ftest.\fREFER\f
to\fthe\fWiring\fDi\bgr\bms.\f
*
He\bted\fre\br\f
window\fgl\bss\f
switch.\f
*CARRY\fOUT\fthe\fHe\bted\fRe\br\fWindow\f
Gl\bss\fSwitch\fcomponent\ftest.\fREFER\f
to\fthe\fWiring\fDi\bgr\bms.\f
*
He\bted\fre\br\f
window\fgrid\f
wire.\f
*CARRY\fOUT\fthe\fHe\bted\fRe\br\fWindow\f
Grid\fWire\fcomponent\ftest\fin\fthis\f
procedure.\f
*
He\bted\f
windshield\fgrid\f
wire.\f Circuit(s)\f
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fdefrost\fsystem\fwill\fnot\fshut\f
off\f\butom\btic\bllyCentr\bl\fjunction\f
box\f(CJB).\f
*REFER\fto\fWDS.\f
*
Circuit(s)\f
*GO\fto\fPinpoint\fTest\f E.\f\f
*
The\fglob\bl\fopen/closing\ffunction\fis\f
inoper\btive/does\fnot\foper\bte\f
correctly
Centr\bl\fjunction\f
box\f(CJB).\f LIN\fbus.\f
*
*REFER\fto\fWDS.\f
*
PINPOINT TEST A : A SINGLE POWER WINDOW IS INOPERATIVE - DRIVER
SIDE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1: CHECK THE DRIVER SIDE FRONT DOOR SWITCH
Ignition\fswitch\fin\fposition\fII.\f1
Oper\bte\fthe\fpower\fmirror\fswitch.\f\f2
Do\fthe\fpower\fmirrors\foper\bte?\f\f
Yes
GO\fto\fA2.\f\f
No
GO

\fto\fA8.\f\f
A2: CHECK FOR CONTINUITY BETWEEN THE DRIVER DOOR MODULE AND THE DRIVER
SIDE FRONT DOOR WINDOW REGULATOR MOTOR - DOWN CIRCUIT
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fDriver\fDoor\fModule\fC5PL01-A.\f2
Disconnect\fDriver\fDoor\fWindow\fRegul\btor\fMotor\f
C5PW11.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fC5PL01-A\fpin\f1,\fcircuit\fCPW35A\f(GN),\f
h\brness\fside\f\bnd\fthe\fdriver\fside\ffront\fdoor\fwindow\f
regul\btor\fmotor\fC5PW11\fpin\f5,\fcircuit\fCPW35B\f(GN),\f
h\brness\fside.\f4
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fA3.\f\f
No
REPAIR\fcircuit\fCPW35A\f(GN)\for\fcircuit\fCPW35B\f(GN).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f
A3: CHECK FOR CONTINUITY BETWEEN THE DRIVER DOOR MODULE AND THE DRIVER
\f\f
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\f\fDes\fription
Liftg\bte\fl\btch\f
Liftg\bte\frele\bse\fswitch\f
R\bdio\ffrequency\f(RF)\freceiver\f
Remote\fkeyless\fentry\f(RKE)\fmodule\f
Centr\bl\fjunction\fbox\f(CJB)\f
Hood\fl\btch\f
Exterior\fdoor\fh\bndle\f
Door\fl\btch\f
Fuel\ffiller\fdoor\flock\f
RKE\fsystems\fuse\fmech\bnic\bl/electric\bl\fdoor\fl\btches\findividu\blly\fcontrolled\fby\fthe\f
co
rresponding\fRKE\fmodule.\f
RKE\fmodules\fsend\f\bnd\freceive\fcomm\bnds\fbetween\fe\bch\fother\f\bnd\fthe\fCJB\fusing\fthe\f
centr\bl\f\bre\b\fnetwork\f(CAN)\fbus.\f
When\f\b\fkey\fis\fturned\fin\fthe\fdoor\flock\fcylinder,\f\b\flock\for\funlock\fsign\bl\fis\fsent\fto\fthe\f
\bssoci\bted\fRKE\fmodule.\fThe\fRKE\fmodule\fsends\f\b\fsign\bl\fto\fthe\fCJB.\fThe\fCJB\fissues\f\b\fsign\bl\f
to\fthe\frem\bining\fRKE\fmodules,\fwhich\fin\fturn\fcomm\bnd\fthe\fl\btches\fto\foper\bte.\f
RKE\fis\f\bchieved\fby\fthe\ftr\bnsmission\fof\f\b\fcoded\fRF\fsign\bl\ffrom\f\b\ftr\bnsmitter\fcont\bined\fin\f
the\fvehicle\fkey.\fThe\fsign\bl\fis\freceived\fby\fthe\fRF\freceiver\floc\bted\f\bbove\fthe\fhe\bdliner\fin\fthe\f Item
1
2
3
4
5
6
7
8
9
\f
Part Number -
-
-
-
-
-
-
-
-
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Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems


Wiper\fbl\bde(s)\f\f

Wiper\f\brm\fpivot\fsh\bft\f\f

W\bsher\ffluid\freservoir\f\f

Hose(s)\f\f

W\bsher\fnozzles\f\f

Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi

cinity\fof\fthe\fr\bin\fsensor.\f\f

Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi

ndshield\ffor\ftr\bpped\f\bir.\f\f

Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th

e\fr\bin\fsensor.\f\f


Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f

Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt

\bched\fto\fthe\fwindshield.\f

Fuse(s)\f\f

Connector\f\f

Wiring\fh\brness(es)\f\f

W\bsher\fpump\fmotor\f\f

He\bdl\bmp\fw\bsher\fpump\f
\f

Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f

W\bsh/wipe\fswitch\f\f

Centr\bl\fjunction\fbox\f
(C

JB)\f\f

Re\br\fjunction\fbox\f(RJB)\f\f

Engine\fjunction\fbox\f
(E

JB)\f
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Continued\fuse\fof\fthe\fside\fimp\bct\fsensor\fis\fpermissible\fprovided\fit\fh\bs\fnot\fbeen\fphysic\blly\f
d\bm\bged\f\bnd\fit\fp\bsses\f\b\fself-test.\f
Driver\fAir\fB\bg\fModule,\fDriver\fLower\fAir\fB\bg\fModule\f\bnd\fP\bssenger\fAir\fB\bg\fModule\f
The\fdriver,\fdriver\flower\f\bnd\fp\bssenger\f\bir\fb\bg\fmodules\f\bre\f\bll\fsingle-st\bge\f\bir\fb\bgs.\f
New\fDriver\fAir\fB\bg\fModule\fdesign\fintroduced\ffor\fvehicles\fbuild\f13.07.2009\fonw\brds.\fNew\f
Air\fB\bgs\frequire\f\b\frevised\fremov\bl\finstruction.\fSee\fRemov\bl\fAnd\fInst\bll\btion\fprocedure\ffor\f
det\bils.\f
Clockspring\f
The\fclockspring\fis\fdesigned\fto\fc\brry\fsign\bls\fbetween\fthe\fRCM\f\bnd\fthe\fdriver\f\bir\fb\bg\f
module.\fThe\fclockspring\fis\finst\blled\fon\fthe\fsteering\fcolumn,\f\bnd\fconsists\fof\ffixed\f\bnd\f
moving\fp\brts\fconnected\fby\f\b\fcoiled\fMyl\br\ft\bpe\fwith\fintern\bl\fconducting\ftr\bcks.\fThe\fMyl\br\f
t\bpe\fis\f\bble\fto\f'wind\fup'\f\bnd\f'unwind'\f\bs\fthe\fsteering\fwheel\fis\frot\bted,\fm\bint\bining\felectric\bl\f
cont\bct\f\bt\f\bll\ftimes\fbetween\fthe\fRCM\f\bnd\fthe\fdriver\f\bir\fb\bg\fmodule.\f
Vehicles\fwith\fst\bbility\f\bssist\fh\bve\f\b\fsteering\fwheel\frot\btion\fsensor\f\bs\f\bn\fintegr\bl\fp\brt\fof\fthe\f
clockspring.\f
P\bssenger\fAir\fB\bg\fDe\bctiv\btion\f
A\fp\bssenger\f\bir\fb\bg\fde\bctiv\btion\f(PAD)\fswitch\fc\bn\fbe\ffitted\fby\fthe\fde\bler\f\bs\f\bn\foption\bl\f
extr\b;\fthe\fPAD\fswitch\fis\finst\blled\fin\fthe\fglove\fbox.\fThe\fdriver\fc\bn\foper\bte\fthe\fPAD\fswitch\f
with\f\b\fkey\fto\fde\bctiv\bte\fthe\fp\bssenger\f\bir\fb\bg\fmodule.\f\f\f
\f\f
\f\f
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Supplemen\bal Re\f\brain\b Sy\f\bem - Scrapped Vehicle
Air Bag and Safe\by Bel\b Pre\ben\fioner Di\fpo\fal - In-
Vehicle Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006
General Procedure\f
Special Tool(\f) Ac\biva\bion
WARNINGS:\f
To\f\bvoid\f\bccident\bl\fdeployment,\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\fcommencing\f\bny\f
rep\bir\for\f\bdjustment\fto\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS),\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\fSRS\f
sensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
To\fminimize\fthe\fpossibility\fof\fprem\bture\fdeployment,\fdo\fnot\fuse\fr\bdio\fkey\fcode\fs\bvers\fwhen\fworking\f
on\fthe\fSRS.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Before\fdeploying\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fm\bke\fsure\fth\bt\f\bll\f
personnel\fin\fthe\fvicinity\f\bre\f\bw\bre\fth\bt\f\b\floud\fnoise\f(b\bng)\fis\f\bbout\fto\foccur.\fDo\fnot\flet\f\bnybody\f\bppro\bch\f
closer\fth\bn\f6\fmeters.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
The\f\bir\fb\bg\fmodule\for\fthe\fs\bfety\fbelt\fpretensioner\fshould\fnot\fbe\fh\bndled\fimmedi\btely\ffollowing\f
deployment\f\bs\fthe\f\bir\fb\bg\fmodule\fwill\fbe\fvery\fhot.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
After\fdeployment,\fthe\finfl\btor(s)\fbecomes\finert,\fdirect\fcont\bct\fto\fthe\fskin\for\feyes\fof\f\bny\ffree\f
pyrotechnic\fresidues\fshould\fbe\f\bvoided.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.
Alw\bys\fwe\br\fgloves\f\bnd\fs\bfety\fgl\bsses\fwhen\fh\bndling\fdeployed\f\bir\fb\bg\fmodules\f\bnd\fs\bfety\fbelt\f
pretensioners,\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
If\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fshould\fcont\bct\fthe\feyes,\fw\bsh\fthe\f
eyes\fwith\fcle\bn\fw\bter\f\bnd\fseek\fmedic\bl\f\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
If\f\b\fl\brge\f\bmount\fof\f\bir\fb\bg\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fis\finh\bled,\fseek\fmedic\bl\f
\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
418-143\f
Ad\bpter\fBox\f(AC)\f
418-S055C\f
Test\f\bnd\fDeployment\fLe\bd,\fAir\fB\bg/Pyrotechnic\fS\bfety\fBelt
\f
1. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
2. Refer\fto:\f Floor\fConsole\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fM
Instrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).
Refer\fto:\fFloor\fConsole\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f
(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-12\fInstrument\fP\bnel\f\bnd\f
Console,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
\f
\f
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During\fhollow\fleveling,\fthe\fdent\fis\fremoved\ffrom\fthe\finside\f\b\fusing\fsuit\bble\fp\bnel\fbe\bting\f
tool\f\bnd\f\bpplying\fknocking\for\fpressing\fmovements.\fHigh\fspots\f\bround\fthe\fedge\fof\fthe\fdent\f
\bre\b\f\bre\ffl\bttened\fwith\fblows\ffrom\fthe\f\bluminum\for\fwooden\fhe\bded\fh\bmmer.\f
The\fusu\bl\ftools\f\bre\ffor\finst\bnce\fh\bmmers\fof\fv\brious\fdesigns,\fdollies,\flevering\firons\f\bnd\f
v\brious\fspoon\firons.\fThe\fcorrect\fchoice\fof\ftool\fis\fm\bde\fdepending\fon\fthe\fsh\bpe\fof\fthe\fdent\f
\bnd\fthe\f\bccess\fwhich\fis\fpossible.\f
Dent removal u\fing hammer and dolly
P\bnel\fbe\bting\fc\bn\fonly\fbe\fperformed\fusing\f\b\fh\bmmer\f\bnd\fdolly\fif\f\bccess\fc\bn\fbe\fg\bined\f
from\fthe\fre\br\fside.\f
The\fpurpose\fof\fthe\fdolly\fin\fthis\fc\bse\fis\fto\ftr\bnsfer\fthe\fforce\fof\fthe\fimp\bcts\ffrom\fthe\f
h\bmmer\fto\fthe\fsteel\fp\bnel\fwhich\fis\fin\fbetween.\fAs\fthis\fis\fdone,\fthe\fdeformed\fbody\fp\bnel\fis\f
smoothed\f(dressed)\f\bnd\fthe\ftension\ffields\fin\fthe\fbody\fp\bnel\f\bre\fremoved.\f\f
The\ff\bvored\ftool\ffor\fthis\frep\bir\fprocess\fis\fthe\f\bluminum\fh\bmmer\f\bnd\f\bs\fopposite\fsupport\f
the\funivers\bl\fh\bnd\fdolly.\fTo\frectify\fminor\fp\bnel\fd\bm\bge,\fthe\fbox\ffile\fshould\fbe\fused\f\bs\f
opposite\fsupport.\fBec\buse\fof\fits\fserr\bted\fsurf\bce,\fthe\fbox\ffile\fprevents\fnorm\bl\fstretching\fof\f
the\fbody\fp\bnel\fwhich\fwould\fotherwise\foccur.\f\f
Descrip\bionDescrip\bion
1Center\fof\fdent
2Spoon
Descrip\bionDescrip\bion
1Aluminum\fh\bmmer
2Box\ffile
\f
\f\f
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