tailgate FORD GALAXY 2006 Service Repair Manual

circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP534\f\bnd\fground\f
connection\fG4D149\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bB\b:\bONE\bBACKUP\bLAMP\bIS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
ENGAGE\fthe\freverse\fge\br.\f2\b
CHECK\fthe\fb\bckup\fl\bmps.\f3\b
Is\fthe\fleft-h\bnd\fb\bckup\fl\bmp\finoper\btive?\f
Yes\bGO\fto\fB2.\f\f
No\b R

ight-h\bnd\fb\bckup\fl\bmp\finoper\btive:\f GO\fto\fB5.\f\f
B2:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
ENGAGE\freverse\fge\br.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\ft\bilg\bte\f
l\bmp\f\bssembly,\fconnector\fC4LS35,\fpin\f4,\fcircuit\f
A_CLS10A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB4.\f\f
No\b GO

\fto\fB3.\f\f
B3:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
\f\f
\f\f
Стр. 4 из 7
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Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f73,\fcircuit\f
A_CLS10B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
left-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly,\fconnector\f
C4LS35,\fpin\f4,\fcircuit\fA_CLS10A\f(GN/BN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ft\bilg\bte\f
l\bmp\f\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\b
ASSEMBLY\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
t\bilg\bte\fl\bmp\f\bssembly,\fconnector\fC4LS35,\fpin\f2,\f
circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\ft\bilg\bte\fl\bmp\funit.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ft\bilg\bte\fl\bmp\funit\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly\f
from\fconnector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
ENGAGE\fthe\freverse\fge\br.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
t\bilg\bte\fl\bmp\f\bssembly,\fconnector\fC4LS36,\fpin\f4,\f
circuit\fCLS10A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
\f\f
Стр. 5 из
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Yes\bGO\fto\fB7.\f\f
No\b GO

\fto\fB6.\f\f
B6:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f62,\fcircuit\f
CLS10B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
right-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly,\fconnector\f
C4LS36,\fpin\f4,\fcircuit\fCLS10A\f(GN/BN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ft\bilg\bte\f
l\bmp\f\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\b
ASSEMBLY\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
t\bilg\bte\fl\bmp\funit,\fconnector\fC4LS36,\fpin\f2,\fcircuit\f
GD150W\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\ft\bilg\bte\fl\bmp\funit.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ft\bilg\bte\fl\bmp\funit\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bBACKUP\bLAMPS\bARE\bPERMANENTLY\bLIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bRULE\bOUT\bTHE\bBACKUP\bLAMP\bSWITCH\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fB\bckup\fl\bmp\fswitch\ffrom:.\f

M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\fC1ET47B
\f

M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co
nnector\fC1ET47A\f
2\b
\f\f
Стр. 6 из 7
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LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS18A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(l\bmp\f\bssembly),\fconnector\fC4LS18A,\fpin\f3,\f
circuit\fGD150C\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fre\br\fl\bmp\f(l\bmp\f\bssembly).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP549\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(t\bilg\bte)\ffrom\fconnector\f
C4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f3,\fcircuit\f
CLS08B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB16.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\fthe\f
re\br\fl\bmp\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f2\b
\f\f
\f\f
Стр. 9 из 16
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fB19.\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f
l\bmp\funit\f(l\bmp\f\bssembly)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B19:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\funit\f(l\bmp\f\bssembly),\fconnector\f
C4LS19A,\fpin\f3,\fcircuit\fGD152A\f(BK/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit\f(l\bmp\f\bssembly).\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\funit\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP600\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B20:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\funit\f(t\bilg\bte)\ffrom\f
connector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\fre\br\f
l\bmp\funit\f(t\bilg\bte),\fconnector\fC4LS36,\fpin\f3,\f
circuit\fCLS09F\f(WH/OG),\fwiring\fh\brness\fside\f\bnd\f
ground.\f5\b
\f\f
\f\f
Стр. 11 из 16
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fB21.\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f
l\bmp\funit\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B21:\bCHECK\bTHE\bGROUND\bCONNECTION\bAT\bTHE\bRIGHT-HAND\bREAR\bLAMP\b
(TAILGATE)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\funit\f(t\bilg\bte),\fconnector\fC4LS36,\fpin\f2,\f
circuit\fGD150W\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit\f(t\bilg\bte).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fre\br\fl\bmp\funit\f(t\bilg\bte)\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bALL\bOR\bONE\bPARKING\bLAMP(S),\bTAIL\bLAMP(S)\bOR\b
LICENCE\bPLATE\bLAMP(S)\bIS/ARE\bPERMANENTLY\bLIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fp\brking\fl\bmps.\f2\b
Are\f\bll\fp\brking\fl\bmps\fperm\bnently\flit?\f
Yes\bGO\fto\fC2 .\f\f
No\b -

\fLeft-h\bnd\ffront\fp\brking\fl\bmp\fperm\bnently\flit:\fGO\f
to\f

C10 .\f\f
-\f R

ight-h\bnd\ffront\fp\brking\fl\bmp\fperm\bnently\flit:\f
GO\fto\fC10 .\f\f
-\f L

eft-h\bnd\fre\br\fp\brking\fl\bmps\fperm\bnently\flit:\f GO\f
to\f

C11 .\f\f
\f\f
\f\f
Стр. 12 из
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Insufficient\fcont\bct\fpressure.\f\f

In\bdequ\bte\fcont\bct\f\bre\b\ffor\fse\bl\fon\fbody\fp\brt.\f\f

Uneven\fwelded\ffl\bnge\fthickness\fbec\buse\fof\fsever\bl\fl\byers\fof\fbody\fp\bnels\for\fproduction\f
to

ler\bnces.\f\f

Kinks.\f
The\fcont\bct\fpressure\fof\f\b\fse\bl\fc\bn\fbe\fdetermined\fusing\f\b\fstrip\fof\fp\bper.\fIf\f\b\fstrip\fof\fp\bper\f
tr
\bpped\fin\fthe\fclosed\fdoor\fc\bn\fbe\fpulled\fout\fe\bsily,\fthe\fcont\bct\fpressure\fis\ftoo\flow.\f
To re\folve \f

Repl\bce\fd\bm\bged\for\f\bged\fse\bls.\fPrevent\fkinks.\f\f

The\fcont\bct\fpressure\fc\bn\fbe\fch\bnged\fby\f\bdjusting\fthe\fc\btch\fbolt\for\fcorrecting\fthe\fp\bnel\f
fl

\bnge.\f\f

Even\fout\fthe\funeven\fwelded\ffl\bnge\fthicknesses.\fProperly\frep\bir\f\bny\fp\bint\fd\bm\bge\fth\bt\f
oc

curs.\fIf\fthe\fbodywork\ffl\bnges\f\bre\fvery\funeven,\f\bppropri\bte\f\blignment\fwork\fmust\fbe\f
performed.\fP\by\fp\brticul\br\f\bttention\fhere\fto\fthe\fnew\fcorrosion\fprotection\fwhich\fneeds\fto\f
be\f\bpplied\f\bfterw\brds.\f\f

If\fw\bter\fentry\fis\fc\bused\fby\f\b\fspot\fweld\f(burr\fon\fthe\fsurf\bce),\fthis\fmust\fbe\frectified\f\bnd\f
\bpp

ropri\bte\fcorrosion\fprotection\f\bpplied.\f
Tailgate \fealing rubber \f
Le
\bks\f\bt\fthe\ft\bilg\bte\frubber\fse\bl\fh\bve\fthe\fs\bme\fc\buses\f\bnd\fremedi\bl\fme\bsures\f\bs\ffor\fdoor\f
rubber\fse\bls.\fEspeci\blly\fvulner\bble\f\bre\bs\f-\brrows-\fmust\fbe\fthoroughly\fchecked.\f\f
Rubber grommet\f / \blug\f
Rubber\fgrommets\for\fplugs\f\bre\ffitted\f\bt\fnumerous\fpoints\fon\fthe\fbody.\fThey\f\bre\ffrequently\f
used\f\bs\fse\bls\ffor\fc\bbles,\fhoses\for\f\bctu\bting\flinks.\fRubber\fplugs\f\bre\ffrequently\fused\ffor\fg\bps\f
c\bused\fduring\fproduction.\f
Exam\ble: Po\f\fible \broblem location\f in the tailgate area \f
Le\bks\fc\bn\fbe\fc\bused\fby\fb\bdly\ffitted\for\fd\bm\bged\frubber\fgrommets\f\bnd\fplugs.\f
Descrip\bionDescrip\bion
1Hinge\fse\bl
2C\bble\fduct
\f
\f\f
Стр. 7 из 9
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