Engine FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Engine Upper View - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Vehicles With: 6-Speed Automatic Transaxle
- 6DCT450, Emission Requirements: Stage V AWD
G1313019
C1E167-A
C1E432
C11-YC11-XC1E205-BC1E206-BC1E207-B
C1E208-B
C1E706C1E749
C1E735
C1E156-A
C1E523-A
C1E727-A
2011.0 Kuga 700-00-42
700-00-42
General Information
700-00- 42
COMPONENT LOCATION
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.
STARTER MOTOR.
ALTERNATOR
.
TO HEADLAMP CLEANING PUMP
.
TO SMART BOX (PJB)
.
TO PJB (H,WINDSHIELD REL.)
.
FROM PJB
.
TO LOW/HIGH CURRENT TRANSMISSIONSW
.
TO PJB
.
FROM GEAR BOX MODULE
.
FROM HIGH CURRENT TRANSMISSIONSW
.
TO FUEL FILTER HEATER
.
FUEL FIRED HEATER
.
TO PJB
.
HEATER BLOWER
.
TO HORN SWITCH
.
TO HORN
.
TO LIGHT SWITCH (PARK LIGHTS)
.
TO KVM (IGN RELAY)
.
TO LEFT FRONT WINDOW HEATER
.
TO LOW PRESSURE CYCLING SWITCH
.
TO SPS (AFS)
.
TO LOW PRESSURE CYCLING SWITCH
PM
(+) (-)
DC02
B+
1
C10930-BA6B RD WK 35.0
35.0WK
RD
30-BB10B1
+MF1
150A
GROUND ENGINE G8G1
BATTERY
GROUND
B-35.0
FLR9
BK
31-BA11B25.0
FLR9
BK
31-BA11
0.50
WA
BK-BU
31S-BB7
0.50
WA
BK-RD
31S-KA24
2.5
WA
GN-YE
15S-KA21
RW04R9,
C1-5
C1-1C1-3
C1-2
R7
4.0
WA
GN-RD
15-DA3
C96 21
14
C95
C95
15
C1-5
C1-1C1-3
C1-2
DC23
R8
2.5
WA
RD
30-KA25
+30AF23
31S-HB7 BK-BU WA 0.50
+40AF14
15-PE16 GN-WH WA 0.50
C1-5
C1-1C1-3
C1-2
R3 REVERSING LAMP RELAY
C96 33C96 25
+40AF12
4.0
WA
RD
30-BB8
IGNITION OL RELAY
IGNITION
CAN
BP02
1.0
WA
GN-BU
15-DC25
+
10A
F25
S164
+40AF16
64S-DC18 BU-RD WA 4.064S-DC16 BU
-RD WA 4 0
15-HB7 GN-BU WA 0.50
6.0
WA
RD
30-HB7
0.50
WA
GN-OG
15-KA24
15-LG45 GN-BK WA 0.50
91S-LG45 BK-GN WA 0.5015S-LG46 GN-OG WA 0.7515S-LG9 GN-BK WA 0.75
0.75
WA
GN-WH
15-LG280.75
WA
GN-OG
15-LG46
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
0.75
WA
RD
30-PE17
+
F24 15A
0.75
WA
GN-RD
15S-PE8
1.5
WA
RD
30-RD18
+
F21 20A
BK-BU WA
31S-FA23 0.50
C95
32
C1-5
C1-1C1-3
C1-2
H402
,
R10
C1-5
C1-1C1-3
C1-2
R2
RH01
C77
2
+15A
F20
30-GJ8 RD WA 0.7530-GJ7 RD WA 0.75
91S-GJ7 BK-BU WA 0.50
0.75
WA
OG-BU
29S-GJ1
C9513
0.5
WA
BK
31-PE16
S121
31-DA3 BK WA 2.5
G37
LEFT FRONT
GROUND
4.0
WA
BK
31-KA21B
+
F10 30A
C79
1
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_10C90_22C90_39C90_6
1
C307
25.0
FWK
RD
30-DA25
0.50
WA
GN-BU
15-BB7A
0.50
WA
GN-RD
15-CE8A
15-HB7A GN-BU WA 0.50
0.50
WA
GN-OG
15-KA24A
0.50
WA
GN-BK
15-LG45A
15-PE16A GN-WH WA 0.50
0.50
WA
GN-BU
15-DC25A0.50
WA
GN-BU
15-BB74DC22
,
R4
S118
0.50
WA
BK-GN
91-BB18
0.50
WA
GN-BK
15S-BB18
C113
11
15-DA5 GN-OG WA 1.5
S162
30S-LE29 RD-GN WA 1.0G31A
LEFT FRONT
ELECTRONIC
GROUND
1.0
WA
BK-OG
91-DA3
+
F11 20A
12
C63364S-HB12A BU WA 4.064S-HB25A BU
-RD WA 4 0
C871
1
30-FA23 RD WA 2.5
2.5
WA
RD
30-FA24
1.5
RD
30-BB19D WA
C111
16
22
C111C111
6
C111
24
4.0
WA
GN-OG
15-FA18D
15-FA17 GN-OG WA 0.50
1
C692
15-CE8 GN-RD WA 0.50
16C111
15-FA17A GN-OG WA 0.50
1
C692
Battery
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
,Headlamp Washer Pump Relay
Ignition Overload Relay
Central Junction Box (CJB)
,Blower Motor RelayHorn Relay
GROUNDGGROUNDGGGROUNDFENDER
ELECTRONICEELECTRONICEEELECTRONICFENDER
,
Auxiliary Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-01-2 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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R21
R22
R20
R15
(F111= 5A: FOR C394 DIESEL ENGINE)
PCB SHOULD BE ABLE TO ACCEPT THE LOAD IF F119 IS CHANGED FROM 25A TO 30A
(F111=15 A: FOR GAS ENGINE)
KEYLESS GO/KEYLESS VEHICLETO PASSENGER DOOR MODULE
TO DRIVER DOOR MODULETO BACKLITE SW STATUS
NOTE2
NOTE4
NOTE2
NOTE1 1/2(R26/R27)
1/2 (R
2
1/2 (R29/R30)
PCB
1/2 (R26/R27) 1/2 R25
15
TO AC SW, EATC, SSCD
FROM LIGHT SW / AUTO LIGHT
FROM LIGHT SWITCH
LUGGAGE COMPARTMENT LIGHTING TO WIPER MOTOR HIGH
TO IGNITION FOR EJB FROM IGNITION SWITCH POS 15 DTRL RESISTOR WIREFROM FRONT JUNCTION BOX
TO LIGHT SWITCH VBAT DTRL / PARK LT CLUSTER
DATA LINK CONN.
TO RIGHT LOW BEAM LAMP
TO LEFT LOW BEAM LAMP
TO RIGHT HIGH BEAM LAMP
TO LEFT HIGH BEAM LAMP KEYLESS VEHICLE
LH RH RL RR DOOR LATCH
DD LATCH / F FLAP
POWER GND
TO DOOR LATCH LOCK
TO DOOR LATCH UNLOCK
30 (1)
*
FROM BUSBAR 1(F3 60A)
FROMBUSBAR1(F360A)
TO WIPER GROUND
1/2 (R23/R24)
FRONT FOOTWELL LAMPS RKE / DVD PLAYER
TRAILER TOW MODULE/LUGGAGE COMP PWR PNTELECTRONIC MODULE(DPF,PAM(FAP))
DTRL RESISTOR WIRE
TO FUEL PUMP MOTOR FUEL CUT OFF SWITCH
POSITION LIGHT SWBACKUP LAMP SWITCH
AUTOLAMP OR DTRL INDICATOR
AUTOLAMP
HEATED BACKLITE RELAY
REAR WIPERBATTERY SAVER
FUEL PUMP STATUS
FRONT WIPER HIGH SPEED
FRONT WIPER LOW SPEEDHEADLIGHT LOW BEAMHEADLIGHT HIGH BEAMDOOR UNLOCK RELAYDOOR LOCK RELAYDEADLOCK RELAYDD & FF UNLOCK RELAY
ELECTRONIC SIGNALELECTRONIC POWERELECTRONIC POWER.
IGNITION
FRONT WIPER FAST SW
HEATED BACKLITE SWITCH
ELECTRO. PART
HW SPEC FOR FUNC.OF THE BOX SEE
CCM ONLY
BP02
+10A
F103+15A
F111
C102C96
+20A
F129
C96
+10A
F113+
F102 10A
+20A
F126
C103
+20A
F135
C1-5
C1-1C1-3
C1-2.LF10
R15
C96
+20A
F134+25A
F133
C100
LF36
.RW03
.RW03
.
C102C96C96C96C96C100C100C100C102C102C102
+
F139 10A
+
F140 10A
. LF38
C100C100C102C102C100C98C100C100C100C100C100
+15A
F142
C102C96C96
. E608 R19
C103C102
+25A
F119
C96
LF37
.
+15A
F143
+
F106 20A
C102
+
F107 10A
Central Junction Box (CJB)
)
.
)))
Daytime Running Lamps (DRL) Relay
Headlamp High Beam RelayRW03Windshield Wiper Intermittent Wipe RelayeeRlRelayaaeRelayaeRelayaRelayyaWindsh
..AutolampR
Fuel Pump Relay
Headlamp Low Beam Relay
700-01-4 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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W/O REAR PWR POINT
WITH REAR PWR POINT
IGNITION
(15)SUPPLY
PJ
B+PM
(+) (-)
.
25.0FWK
RD
30-DA25
29-HA30
OG-GN
WA 2.5
C1582C158C158
AUX
12 V3DC09
.
29-HA6 OG-YE WA 2.5
BB03
.
GROUND BATTERY G1
G8
ENGINE
GROUND
B-1
31-BA11A BK FLR9 25.031-BA11 BK FLR9 25.0
+20A
F11
IGNITION OL RELAY
IGNITION
CAN
BB02
S146
29-HA6B OG-YE WA 2.5
31-HA2 BK WA 2.5
S16
31-HA6 BK WA 2.5WA
31-HA30 BK 2.5
C155
5
1
2.5
WA
OG-YE
29-HA6
2
1.
DC07
2C912
C912131-HA6 BK WA 2.5
C9111
29S-LK15 OG WA 0.5029S-LK15 OG WA 0.50C155
6S529S-LK15 OG WA 0.3531-HA2 BK WA 2.5
S6
GROUND PASSENGER SIDE
G20
4.0
WA
BK
31-DA2
16
C155
30-DJ7 RD WA 2 5
C482
31-DJ7 BK WA 2.5
C155
13
+
F100 10A
5C1020.35
WA
GN-BK
15-DA4
0.35
WA
GN-WH
15-DJ7
15-DJ7 GN-WH WA 0.50
3ENABLE
2.5
WA
OG-YE
29-HA6A
29
15
C155
0.35
WA
GN-WH
15-DJ7AS48
1C609
143
Battery
.Rear Passenger Po
.EJB
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
Battery Junction Box (BJB)
.Cigar Lighter
GROUNDGGROUNDGGGROUNDA-PILLAR
700-02-2 Cigar Lighter and Power Points
2011.0 Kuga (G1313250)
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SECTION 700-03 Grounding Strategy
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
700-03-2
A-Pillar LH Ground Point ........................................................................\
............................
700-03-4
A-Pillar RH Ground Point ........................................................................\
............................
700-03-6
Battery Ground Point ........................................................................\
..................................
700-03-8
D-Pillar LH Ground Point — LHD 4WD/LHD FWD .............................................................
700-03-10
D-Pillar LH Ground Point — RHD 4WD/RHD FWD ............................................................
700-03-12
D-Pillar RH Ground Point — LHD 4WD/LHD FWD ............................................................
700-03-14
D-Pillar RH Ground Point — RHD 4WD/RHD FWD ...........................................................
700-03-16
Engine Compartment Ground Point LH ........................................................................\
......
700-03-18
Engine Compartment Ground Point RH........................................................................\
.....
700-03-20
In-Vehicle Crossbeam Center Ground Point ......................................................................
700-03-22
In-Vehicle Crossbeam Ground Point LH — LHD 4WD/LHD FWD .....................................
700-03-24
In-Vehicle Crossbeam Ground Point LH — RHD 4WD/RHD FWD ....................................
700-03-26
In-Vehicle Crossbeam Ground Point RH — LHD 4WD/LHD FWD .....................................
700-03-28
In-Vehicle Crossbeam Ground Point RH — RHD 4WD/RHD FWD ....................................
700-03-1
Grounding Strategy
700-03- 1
.
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P
Y
25.0
FLR9
BK1-BA11A
GROUND ENGINE G8YYYGROUNDGGROUNDGGGROUNDSUPPORT
700-03-7 Battery Ground Point
2011.0 Kuga (G1246660)
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.TO ABS MODULE MK60
C830.TO ABS MODULE MK60
C830
.C281
.C836
.C302
.C18
.C304
.C77
.R5
.C836
.C810 BRAKE FLUID LEVEL SW.
.TO HOOD SWITCH
C897
.TO IGNITION 2 & PARK LIGHT RELAY
EJB.TO A/C COMPRESSOR CYCLING SWITCH
C692
IVD
31-CF13A BK WA 4.047
1631-CF6 BK WA 2.5
31-DA3 BK WA 2.5
26.0
WA
BK
31-PA1
0.75
WA
BK
31-LE316
1.0
WA
BK
31-LD112
0.75
WA
BK
31-LG13
31-LD17 BK WA 1.02
10.75
WA
BK
31-GJ1
0.5
WA
BK
31-PE16R5_2
S121
GROUND LEFT FRONT G37
GROUND SIDE MEMBER LEFT FRONT
G55G1A
BATTERY
GROUND
81.5
WA
BK-OG
31-LE45A
GROUND ELECTRONIC LEFT FRONT
G31B
1.0
WA
BK-BU
91-GC7A191-GL7A BK WA 0.501
1
0.50
WA
BK-GN
91-BB18A0.50
WA
BK-RD
91-FA17B
R4_2
1
GROUNDGGROUNDGGGROUNDFENDER
SIDEMEMBERSSIDEMEMBERSSSIDEMEMBERLEFTFRONTSLEFTFRONTSONTSIDEMEMBERFRAME
GROUNDGGROUNDGGGROUNDBATTERAYRBATTERAYRGGGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-03-16 Engine Compartment Ground Point LH
2011.0 Kuga (G1246665)
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TO COOLING FAN MODULE
.TO HOOD SWITCH
C897
TO LEFT HEADLAMP
TO LEFT FRONT FOG LAMP
TO LEFT SIDE TURN SIGNAL LAMP (C214 ONLY)
.BRAKE FLUID LEVEL SW.
C810.TO DUAL PRESSURE SW.
C882.TO DUAL PRESSURE SW.
C882
.TO BRAKE PRESSURE SWITCH
C446
TO RIGHT FRONT FOG LAMP
TO HORN
TO DIESEL FUEL HEATER RELAY
.R9 TO HEADLAMP CLEANING REL.
.WATER IN FUEL
C778
.C945 TO FUEL FILTER HEATER
.TO AC CLUTCH
C957
.TO PCM
C419
.TO PCM
C419
.TO PCM
C419
.TO PCM
C417
.TO PCM
C418
.TO PCM
C418
TO LEFT HID LAMP
.TO IGNITION 2 & PARK LIGHT RELAY
EJB.TO A/C COMPRESSOR CYCLING SWITCH
C692
.C79 TO LOW WASHER WATER LEVEL SWITCH.BRAKE FLUID LEVEL SW.
C810
91-GL7 BK WA 0.501
131
0.50
WA
BK-BU
91-GC70.50
WA
BK-BU
91-PA1391-FA38 BK-OG WA 0.50
S1180.50
WA
BK-OG
91-GC891-DA3 BK-OG WA 1.0
10.50
WA
BK-GN
91-TA36
31-KA21B BK WA 4.0R9_4
91-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8MG4H4K2H4J4K4
0.75WK
BK-YE
91-RE8H0.75WK
BK-YE
91-RE8G
91-RE8J BK-YE WK 0.75
0.50WK
BK-OG
91-RJ322
2.5WK
BK-BU
91-RN2G57B
LEFT FRONT
GROUNDS53
31-FA6 BK WK 1.0
31-PE8B BK WK 0.75
GROUND LEFT FRONT
G57A
2C945
1
3
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3A BK-OG WA 1.5
91-FA17A BK-RD WA 0.501
R4_20.50
WA
BK-GN
91-BB18
1.0
WA
BK-BU
91-GC7B1
GROUNDGGROUNDGGGROUNDFENDER 2
GROUNDGGROUNDGGGROUNDFENDER 2
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-03-17 Engine Compartment Ground Point LH
2011.0 Kuga (G1246665)
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.TO RIGHT HEADLAMP C837
.
00.0TO EHPAS MODULE
.
TO RIGHT FRONT WINDOW WASHER JET C720
.
TO LEFT FRONT WINDOW WASHER JET C721
.C791
TO BAT. BACKUP SOUNDER.TO HEDLAMP WASHER PUMP C745.C307
TO FUEL FIRED HEATER MODULE
.TO FRONT WIPER MOTOR C848
.C837
TO RIGHT HID LAMP
suffix B* suffix A* EMC GROUN
LHD
EMC GROUN 18C942
EMC GROUN18C942
RHD
suffix F*18C942
1
C340.75
WA
BK
31-HB1S1220.75
WA
BK
31-HB13
0.75
WA
BK
31-HB26
2
2
C79
91-DA7 BK
G74
BODY
GROUND
C79
31-FC9 BK WA
G
R
BRG5C8781
31-KA9A
31-KA9S111
4
91-DA7A BK
G74
BODY
GROUND
31-KA9B BK WA 2.5
GROUND BODY G74
BK
91-DA7B
1
C878
GR
BRG58
WABK
31-FC9A
31-KA9C
GROUNDGGROUNDGGGROUNDEMC
GRGGRGGGRSU
GROUNDGGROUNDGGGROUNDEMC
GROUNDGGROUNDGGGROUNDEMC
GRGGRGGGRSU
700-03-18 Engine Compartment Ground Point RH
2011.0 Kuga (G1246666)
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.00.0PJB
D STRAP
D STRAP
D STRAP
4.0
WA
BK
31-DA4
0.75
WA
BK
31-LE30
S109
6
10.0WK
BK
31-CE7
31-HB1 BK WA 0.75
1
31-KA21 BK WA 2.5
0.75
WA
BK
31-GL36SIDE MEMBER GND RIGHT FRONT
G56B
SIDE MEMBER GND RIGHT FRONT
G56A
691.5
WA
BK
31-RD18
WK 4.0
G78
ENGINE
GROUND
932
10.0
ROUND
RACKET58
BK WA 1.0C9640
BK WA 2.5
WK 4.0
G78
ENGINE
GROUND
GROUND ENGINE G78
4.0WK
81.5
WA
BK-OG
31-LE46A
ROUND
RACKET8A
10.0A
2
G56C_
RIGHT FRONT
SIDE MEMBER GND
BK WA 2.5
0.75
WA
BK
31-LE30A
SIDEMEMBSSIDEMEMBSSSIDEMEMBFRAME
SIDEMEMBSSIDEMEMBSSSIDEMEMBFRAME
GROUNDGGROUNDGGGROUNDEMC
ROUNDROUNDROUNDPPLEMENT HEATER
GROUNDGGROUNDGGGROUNDEMC
GROUNDGGROUNDGGGROUNDEMC
ROUNDROUNDROUNDPPLEMENT HEATER
SIDEMEMBSSIDEMEMBSSSIDEMEMBFRAME
700-03-19 Engine Compartment Ground Point RH
2011.0 Kuga (G1246666)
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