Duratorq FORD KUGA 2011 1.G Wiring Diagram Owner's Manual

Glow Plug Module (G1313037)
303-07B-3
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-3
.
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SECTION 303-08B Engine Emission Control— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve — A ............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor — C .................
303-08B-2
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve ..............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Valve — B ....................................................................
303-08B-3
Exhaust Gas Recirculation (EGR) Valve Position Sensor ..................................................
303-08B-3
Positive Crankcase Ventilation (PCV) Valve .......................................................................
303-08B-1
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B- 1
.
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Exhaust Gas Recirculation (EGR) Cooler Bypass Valve—A (G1336766)
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor—C (G1336764)
123
6M5T-14A464-FCA
HARNESS 12A690 TO EGR BYPASS POSITION SENSOR C1E756-C G0.50WK
BN-WH
LE139AB
G0.50WK
BN-WH
RE139AB
G0.50WK
WH-OG
VE721AB
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve (G1230348)
123456
6M5T-14A464-DFA
HARNESS 12A690 TO EGR VALVE (HEAT EXCHANGER) C833 G
0.50
WKBN-GN9-RL7
G
0.75WKBK-GN91S-RL7G
0.75WKGN-BK15S-RL7G
0.50WKYE-GN7-RL7G
0.50WKWH-GN8-RL7
Exhaust Gas Recirculation (EGR) Valve—B (G1336763)
1
5
234
5M5T-14A464-EAA
HARNESS 12A690 TO EGR VALVE C1E139-B G0.75WK
WH-VT
CE101A
G0.50WK
BN-WH
LE139A G0.75WK
YE-BU
CE102A
G0.50WK
WH-OG
VE721A
G0.50WK
GY-OG
RE139A
201

1.0 Kuga
303-08B- 2
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-2
.
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Exhaust Gas Recirculation (EGR) Valve Position Sensor (G1230349)
12
6M5T-14A464-GBA
HARNESS 12A690 TO EGR THROTTLE POSITION (CONTROL) C860 G0.75
WKGN-BK15S-RJ37G
0.75WKGN-BK15-RJ37
Positive Crankcase Ventilation (PCV) Valve (G1230350)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
303-08B-
3
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-3
.
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SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
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Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
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Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA
31S-AB6BK-RDWA0.35+ 91S-AB1BK-BUWA0.3591-AB6BK-RDWA0.35
Engine Coolant Temperature (ECT) Sensor (G1230382)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO ENGINE COOLING TEMP (GN) C779 G
0.50
WKWH8-RJ5
G
0.50WKBN9-RJ5
Clutch Pedal Position (CPP) Switch (G1235978)
1234
1L2T-14489-GB
C825
TO CLUTCH PEDAL SWITCH
HARNESS 14014
91S-BB6BK-YEWA0.3591-BB6BK-YEWA0.35
303-14B- 15
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-15
.
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Engine Oil Pressure (EOP) Switch (G1230383)
12
6M5T-14A464-HBA
HARNESS 12A690 TO TO OIL PRESSURE SWITCH (GY) C954 0.50
WKBK-GN31S-GC21
Exhaust Gas Temperature Sensor (G1230384)
12
XW4T-14A464-EAA
HARNESS 12A690 TO POST CAT SENSOR (BK) C638 G
0.50
WKWH-BU8-RJ47
G
0.50WKBN-BU9-RJ47
Exhaust Gas Temperature Sensor (G1230385)
12
XW4T-14A464-EAA
HARNESS 12A690 TO PRE CAT SENSOR (BK) C639 G
0.50
WKWH-RD8-RJ46
G
0.50WKBN-RD9-RJ46
Fuel Rail Pressure (FRP) Sensor (G1235980)
123
6M5T-14A464-CCA
C586
TO FUEL RAIL PRESSURE SENSOR
HARNESS 12A690
8-RJ11WH-GNWK0.50 G
9-RJ11BN-GNWK0.50 G
7-RJ11YE-GNWK0.50 G
303-14B- 16
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-16
.
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Fuel Rail Temperature Sensor (G1235981)
21
4M5T-14A464-KMA2 1
C785
TO FUEL TEMP SENSOR
HARNESS 12A690
9-RJ12BN-BUWK0.50G
8-RJ12WH-BUWK0.50G
Intake Air Temperature (IAT) Sensor (G1230386)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO INTAKE AIR TEMP SENSOR C656 G
0.50
WKWH-VT8-RJ17A
G
0.50WKBN-WH9-RJ17A
Intake Camshaft Position (CMP) Sensor (G1230387)
123
6M5T-14A464-HCA
HARNESS 12A690 TO TO CAMSHAFT POSITION SENSOR (WH) C906 G
0.50
WKYE-VT7-RJ3G
0.50WKWH-VT8-RJ3G
0.50WKBN-WH9-RJ3
Mass Air Flow (MAF) Sensor (G1235982)
303-14B- 17
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-17
.
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Powertrain Control Module (PCM) (G1230389)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
1M5T-14A464-CLB
C417
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ50WH-VTWK0.509-RJ50BN-WHWK0.50
7-RJ50YE-VTWK0.50
91S-RL50CBK-BUWK0.7515-RJ37GN-BKWK0.75
91-RE8JBK-YEWK0.75
8-RL22WH-BKWK0.50
8-RJ4WH-RDWK0.50
8-RJ11WH-GNWK0.50
8-RJ22WH-BUWK0.50
8-RJ46WH-RDWK0.50
8-RJ12WH-BUWK0.50
15S-RL7GN-BKWK0.75
9-RJ4BN-RDWK0.50
8-RL7WH-GNWK0.50
8-RJ37AWH-GNWK0.50
9-RJ37ABN-GNWK0.50
8-RJ47WH-BUWK0.50
31S-BB16ABK-RDWK0.50
91S-RL7BK-GNWK0.75
9-RL22BN-YEWK0.50
7-RL7YE-GNWK0.50
9-RJ11BN-GNWK0.50
9-RJ47BN-BUWK0.50
9-RJ46BN-RDWK0.50
9-RJ12BN-BUWK0.50
7-RL22YE-BKWK0.50
7-RJ37AYE-GNWK0.50
9-RL7BN-GNWK0.50
7-RJ11YE-GNWK0.50
30-RE8RDWK0.50
7-RJ4YE-RDWK0.50
91-RE8KBK-YEWK0.75
Mass Air Flow (MAF) Sensor (G1230388)
123456
3W4T-14A464-VA(XXX)
C596
TO MAF SENSOR
HARNESS 12A690
8-RJ22WH-BUWK0.5015-RJ22GN-RDWK0.509-RJ22BN-BUWK0.5049-RJ22BU-WHWK0.50
303-14B- 18
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-18
.
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