PowerTrain Control Module FORD KUGA 2011 1.G Wiring Diagram Owner's Manual

Powertrain Control Module (PCM) (G1230391)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
3M5T-14A464-URB
C419
TO ECM MODULE (PCM)
HARNESS 12A690
7-RJ3YE-VTWK0.50
15-RL13GN-RDWK1.515-RL12GN-BUWK1.515-RL11GN-YEWK1.5
15-RL10GN-WHWK1.5
15-RJ14CGN-YEWK0.75
15-RJ14BGN-YEWK0.75
91S-RL13BK-OGWK1.5
9-RJ3BN-WHWK0.50
91-RE8HBK-YEWK0.75
15-RJ14AGN-YEWK0.75
91S-RL12BK-BUWK1.5
91S-PA13ABK-BUWK0.50
10-RJ30GYWK0.50
4-EB6AGYWK0.50
31S-GC21BK-GNWK0.50
8-RJ32WH-BUWK0.50
91S-RL11BK-YEWK1.5
8-RJ3WH-VTWK0.50
91S-RE8ABK-YEWK0.50
15S-LG23GN-WHWK0.75
8-EE14WH-BUWK0.50
91-RE8GBK-YEWK0.75
91S-RL10BK-WHWK1.5
Powertrain Control Module (PCM) (G1230390)
A1
H1
A4
H4
A2A3
H3H2
B1
C1
D1
E1
F1
G1
B2
C2
D2
E2
F2
G2
B3
C3
D3
E3
F3
G3
B4
C4
D4
E4
F4
G4
1M5T-14A464-ALB
C418
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ28WHWK0.504-EC7DGY-RDWK0.50
91-RE8LBK-YEWK1.0
8-RJ5WHWK0.505-EC7DBU-RDWK0.50
91S-RH9BBK-BUWK0.50
5-EB6ABUWK0.50
91S-RL50BK-BUWK1.0
8-RJ17AWH-VTWK0.50
49-PA6ABUWK0.50
91S-RH15BK-YEWK0.50
31S-FA11ABK-YEWK0.50
91S-RL42BK-BUWK1.0
9-RJ22BN-BUWK0.50
15-RE17GN-BUWK0.50
9-RJ17ABN-WHWK0.50
9-RJ28BNWK0.50
91S-RH5BK-BUWK0.75
9-RJ5BNWK0.50
49-RJ22BU-WHWK0.50
7-RJ28YEWK0.50
91-RE8MBK-YEWK1.0
303-14B- 19
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-19
.
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Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14B-20
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-20
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14B-
21
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-21
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Turbocharger Boost Pressure Sensor (G1230393)
123
6M5T-14A464-GCA
HARNESS 12A690 TO BOOST PRESSURE SENSOR C958 G
0.50
WKYE-GN7-RJ37AG
0.50WKBN-GN9-RJ37AG
0.50WKWH-GN8-RJ37A
Powertrain Control Module (PCM) Relay (G1279924)
Throttle Position (TP) Sensor (G1230392)
123
3M5T-14A464-DCA
C630
TO INTAKE THROTTLE POSITION SENSOR
HARNESS 12A690
9-RJ28BNWK0.50
8-RJ28WHWK0.50
7-RJ28YEWK0.50
303-14B- 22
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-22
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-14C Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14C-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14C-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14C-14
Crankshaft Position (CKP) Sensor — D ........................................................................\
.....
303-14C-14
Diesel Particulate Filter (DPF) Differential Pressure Sensor ..............................................
303-14C-14
Engine Coolant Temperature (ECT) Sensor — D...............................................................
303-14C-14
Engine Oil Pressure (EOP) Switch — C ........................................................................\
.....
303-14C-14
Fuel Rail Pressure (FRP) Sensor — A ........................................................................\
.......
303-14C-15
Fuel Rail Temperature Sensor — A........................................................................\
............
303-14C-15
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14C-15
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14C-15
Manifold Absolute Pressure and Temperature (MAPT) Sensor — A ..................................
303-14C-15
Mass Air Flow (MAF) Sensor — C........................................................................\
.............
303-14C-16
Powertrain Control Module (PCM) — C ........................................................................\
.....
303-14C-16
Powertrain Control Module (PCM) — D ........................................................................\
.....
303-14C-17
Powertrain Control Module (PCM) — E ........................................................................\
......
303-14C-17
Pre DPF Exhaust Gas Temperature Sensor .......................................................................
303-14C-17
Post DPF Exhaust Gas Temperature Sensor .....................................................................
303-14C-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-14C-1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

FROM STOP
LAMP SWITCH
ARTIAL)
0.50
WA
GY
10-RJ30
0.75
WA
GN-WH
15S-LG23
15S-PE8 GN-RD WA 0.75
0.50
WA
GN-BU
15-RE17
31
C96C96 38
C100 77-RJ30 YE WA 0.358-RJ30 WH WA 0.35191817C118
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
2
C8251
2
.
E90415-RJ30 GN-YE WA 0.5020
C118
9-RJ30 BN WA 0.35
0.35
WA
YE
7-RJ30
9-RJ30 BN WA 0.3591S-BB6 BK-YE WA 0.35
0.35
WA
WH
8-RJ30
10131431C809
91-RJ30 BK-YE WA 0.50
91S-BB6 BK-YE WA 0.35
S15
3
C82591-BB6 BK-YE WA 0.35
10-RJ30 GY WA 0.50
5
C113
.
PWM
E901
.
6C6485
432C6481
LEFT FRONT G12A
GROUND
91-DA6 BK-WH WA 0.75
+F34 10A
+10AF36+F35 10A
+F33 10A
+20AF9
1.0
WA
RD
30-RH101.0
WA
RD
30-RH9
0.50
WA
BK-BU
91S-RH9
15-DC33 0.75
WA
GN-BU
15-DC34 0.75
WA
GN-BU
15-RE21 0.75
WA
GN-OG
C100
C90_12
C90_16
C90_21
C90_28
C90_37
C90_40
C90_41
C90_6
C90_8
C90_14
0.50
WA
WH-BU
8-EE1491S-RD15A BK-RD WA 0.50
0.75
WA
GN-BU
15-RN3AS1320.75
WA
GN-BU
15-RN3B
C90_2
R19
E608 .
C100 37
C113
27
0.35
WA
BK-BU
91S-RH5A
0.50
WA
BK-BU
91S-RH5AC90_9
0.75
WA
GN-OG
15-CG17
0.75WK
GN-OG
31-CG17 BK WA 0.7591-CG17 BK-RD WA 1.0
0.75WK
BK1.0WK
BK-RD
1C23428
GROUND RIGHT REAR G45
C100 9
S120
R6 .
E612
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10B
15-RH10A GN-RD WA 1.0GN-RD WA
15-RH10D 1.0
1.0
WA
GN-RD
15-RH10C
91S-RH19 BK-RD WA 0.50C90_715S-RE24 GN-BK WA 1.0C90_13
1C933
2C933
C911
SWITCH
E911
0.75
WA
GN-WH
15-RE32
13
C11314
C113
0.75
WA
GN-WH
15S-RE32C90_3
0.75
WA
GN-WH
15-RE320.75
WA
GN-WH
15S-RE32
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
Box (BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
Inertia Fuel Shutoff (IFS) Switch
303-14C-7 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

FROM STOP
LAMP SWITCH
ARTIAL)
0.50
WA
GY
10-RJ30
0.75
WA
GN-WH
15S-LG23
15S-PE8 GN-RD WA 0.75
0.50
WA
GN-BU
15-RE17
31
C96C96 38
C100 77-RJ30 YE WA 0.358-RJ30 WH WA 0.35191817C118
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
2
C8251
2
.
E90415-RJ30 GN-YE WA 0.5020
C118
9-RJ30 BN WA 0.35
0.35
WA
YE
7-RJ30
9-RJ30 BN WA 0.3591S-BB6 BK-YE WA 0.35
0.35
WA
WH
8-RJ30
10131431C809
91-RJ30 BK-YE WA 0.50
91S-BB6 BK-YE WA 0.35
S15
3
C82591-BB6 BK-YE WA 0.35
10-RJ30 GY WA 0.50
5
C113
.
PWM
E901
.
6C6485
432C6481
RIGHT FRONT G53A
GROUND
91-DA6A BK-WH WA 0.75
+F34 10A
+10AF36+F35 10A
+F33 10A
+20AF9
1.0
WA
RD
30-RH101.0
WA
RD
30-RH9
0.50
WA
BK-BU
91S-RH9
15-DC33 0.75
WA
GN-BU
15-DC34 0.75
WA
GN-BU
15-RE21 0.75
WA
GN-OG
C100
C90_12
C90_16
C90_21
C90_28
C90_37
C90_40
C90_41
C90_6
C90_8
C90_14
0.50
WA
WH-BU
8-EE1491S-RD15A BK-RD WA 0.50
0.75
WA
GN-BU
15-RN3AS1320.75
WA
GN-BU
15-RN3B
C90_2
R19
E608 .
C100 37
C113
27
0.35
WA
BK-BU
91S-RH5A
0.50
WA
BK-BU
91S-RH5AC90_9
0.75
WA
GN-OG
15-CG17
0.75WK
GN-OG
31-CG17 BK WA 0.7591-CG17 BK-RD WA 1.0
0.75WK
BK1.0WK
BK-RD
1C23428
GROUND RIGHT REAR G45
C100 9
S120
R6 .
E612
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10B
15-RH10A GN-RD WA 1.0GN-RD WA
15-RH10D 1.0
1.0
WA
GN-RD
15-RH10C
91S-RH19 BK-RD WA 0.50C90_715S-RE24 GN-BK WA 1.0C90_13
1C933
2C933
SWITCH
E911
0.75
WA
GN-WH
15-RE32
13
C11314
C113
0.75
WA
GN-WH
15S-RE32C90_3
0.75
WA
GN-WH
15-RE320.75
WA
GN-WH
15S-RE32
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
Box (BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL 2
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
Inertia Fuel Shutoff (IFS) Switch
303-14C-13 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM)—C (G1330920)
1
132537
12243648
2
3
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23
26
27
28
29
30
31
32
33
34
35
38
39
40
41
42
43
44
45
46
47
49
50
51
52
53
C1E108-C AV6N-14A464-BA(099)
TO ECM DW10C CONNECTOR C
HARNESS 12A690
Powertrain Control Module (PCM)—D (G1330921)
303-14C-16
303-14C-16
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

Powertrain Control Module (PCM)—E (G1330922)
Pre DPF Exhaust Gas Temperature Sensor (G1343274)
12
XW4T-14A464-AJB
C1E747
TO EGT UPSTREAM SENSOR
HARNESS 12A690 VE722A BN WK 0.50 G RE146A VT-OG WK 0.50 G
Post DPF Exhaust Gas Temperature Sensor (G1343275)
12
XW4T-14A464-AHB
HARNESS 12A690 TO EGT DOWNSTREAM SENSOR C1E748 G0.50WK
YE-GY
VE726A G0.50WK
GY-VT
RE145A
303-14C- 17
303-14C-17
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

.TO BACKUP LAMPS
..
TO STARTER
.TO BOTTOM CLUTCH PEDAL SWITCH
.TO KVM (IGN RELAY)
.TO KVM (CLUTCH SW.)
.TO KVM (STARTER RELAY)
.
TO ICL (NOT IN PARK)
..
TOSTARTTTER
FJB (PARTIAL)
PARTIALPJB
25.0FWK
RD
30-DA25
7C388
KEY INHIBIT (NOT IN PARK) 7
LIN 2CTRL 3POWER 1LIN
3ET42
.
238-PF36A WH-GN WA 0.3510-PF36A GY-OG WA 0.35
PM
(+) (-)
.
6.0
WA
RD
30-DA1
B+1
C96 22
1
+20A
F11
13
C95
C1-5
C1-1C1-3
C1-2
R8
.
DC23
4.0
WA
GN-RD
15-DA3
C96 21
+10A
F141
C1-5
C1-1C1-3
C1-2
R3
0.75
WA
GN-OG
15-LG460.75
WA
GN-OG
15S-LG46
33
C96C96 25
+10A
F138
C96 38
+10A
F36
1.0
WA
RD
30-RH9
1.5
WA
RD
30-BB17
+
F13 20A
15-DA6 GN-WH WA 1.5
C96 27
C1-5
C1-1C1-3
C1-2
. R13
DC25
B-1
GROUND
BATTERY
G1GROUND ENGINE G8
31-BA11 BK FLR925.0
25.0FLR9
BK
31-BA11A
0.50
WA
BK-BU
31S-BB7
S162
IGNITION OL RELAY
BACKUP LAMP SWITCH
ELECTRONIC POWER
IGNITION
CAN
BB02
.
+40A
F12
30-BB8 RD WA 4.0
+10A
F25
S164
15-DC25 GN-BU WA 1.0
15-LG45 GN-BK WA 0.50
+
F3 60A
1.0
WA
RD
30-RH10
C90
15-DC25A GN-BU WA 0.50
0.50
WA
GN-BU
15-BB7
+
F26 15AF30 3A
1.5
WA
RD
30-BB19D
R4 .
DC21
GROUND ELECTRONIC LEFT FRONT
G31A91-DA3 BK-OG WA 1.0
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
0.50
WA
GN-BK
15S-BB18
C113 11
0.50
WA
GN-BK
15S-BB18
0.35
WA
GN-BK
15S-PF36
0.35
WA
BK-RD
31S-AB6A8
C11231S-AB6A BK-RD WA 0.35
C100
10.75
WA
GN-BK
15S-LG9AC58 2
1
C863
12
0.35
WA
BK-BU
91S-PG17
0.35
WA
BK-RD
91S-AB6C
17
C219
C219
18
S209
WA
BK-BU
91S-AB1 0.35
16
50-BB16D GY-BK WA 0.50
C216
6
31S-TA32B BK-WH WA 0.35
25
C809
15-RH10A GN-RD WA 1.0
R6
.
E612
S120
1.0
WA
GN-RD
15-RH10B
+
F9 20A
.Transmission Control Switch (TCS)
Battery
.Ignition Overload Relay
.Starter Relay
GROUNDGROUNDGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
.Battery Junction Box (BJB)
.Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Powertrain Control Module (PCM) R
307-01A-2 Automatic Transmission/Transaxle
2011.0 Kuga (G1313090)
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