ignition FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Page 2 of 655

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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Page 10 of 655

Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
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.R9 TO HEADLAMP CLEANINGREL.
.
TO KVM
.R9
TOHEADLAMP
CLEANIN
GREL.
PART OF CLUSTER
CAN SCHEMATICS
WARNING LAMPS
PJB
WARNINGWWLAMPSCAN
PARTIAL
CANVEHICLE SPEED
PART OF PCM
FOR DETAIL SEE
BK
31-CF13A
PM
(+) (-)
BATTERY
30-DA25 RD FWK 25.0
B+1
+
F19 10A
BB03
.
1.5
WA
GN-WH
15-DA6
S162
27C96
1.0
WA
GN-BU
15-DC19
C556_1C556_2
0.50
WA
GY-RD
4-EC7D0.50
WA
BU-RD
5-EC7D
30-CF13A RD
30-CF6A RD
+20A
F8+30A
F7
IGNITION
GND MICRO
CAN
BP02
S220
S219
4-EC7K GY-
5-EC7K BU-
1B-
G1
BATTERY
GROUNDGROUND ENGINE
G8
25.0
FLR9
BK
31-BA11
31-BA11A BK FLR9 25.0
31-KA21B BK WA 4.0
R9_4
GROUND BATTERY
G1A
GROUND ELECTRONIC LEFT FRONT
G31A
C90_1C90_15
7 C112
0.50
WA
GN-OG
15-AB33
9
C216
0.50
WA
GN-OG
15-AB33
15-CF1 GN-BU WA 0.50S168C114 1C114 215-CF1A GN-BU WA 0.50
0.50
WA
GN-YE
15-CF6D
GN-15-CF6C
C111
38
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
.
Central Junction Box (CJB)
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
206-09B-2 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
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1 B+ PUMP MOTOR
34
FR_SIG
32 B+ VALVES
IGNITION
4
GND VALVES
16
FR_GND 33
45
FL_SIG46
FL_GND
36 RL_SIG
RL_GND
37
43 RR_SIG42 RR_GND
47 GND PUMP
CAN2-L
25CAN2-H
29
3 SWAR MP1
SWAR GND
5
6 SWAR MP27 SWAR VCC
TCS / ESP
38
ESPI CTRL
8
HS -15
HS +11
2 DIAG. K-LINE
CAN
CA01
4
1
32
474.0
WA
37C8303642C83043
4-EC12 GY-RD WA 0.355-EC12 BU-RD WA 0.359-CF67 BN-RD WA 0.357-CF67 YE-RD WA 0.35
C704
3241
44
GND53 VCCCAN-L1CAN-H2
.
CA09
0.50
WA
GY-RD
4-EC120.50
WA
BU-RD
5-EC12
2925
9-CE8 BN-BU WA 0.357-CE8 YE-BU WA 0.358-CE8 WH-BU WA 0.3510-CE8 GY-VT WA 0.35
0.50
WA
GY-VT
10-CE80.50
WA
WH-BU
8-CE8
3C8306
0.50
WA
BN-RD
9-CF1
7-CF1 YE-RD WA 0.50
7C8305
7-CF1A YE-RD WA 0.509-CF1A BN-RD WA 0.50
234
C784
1
784784
STEERING POSITION
SENSORVCC GNDA
B
CS06
.
....
15
C830
11
WA 4.0
WA 1.5
6
C113789
8-CF40A WH-GN WA 0.508-CF34A WH-BU WA 0.509-CF34A BN-BU WA 0.509-CF40A BN-GN WA 0.50
8-CF38A WH WX 0.509-CF38ABN WX 0.50
0.50WX
BN
9-CF32A0.50WX
WH
8-CF32A4546
C830
34
C83033
.
RD WA 0.50
RD WA 0.50
2
2
C817
1
.
CA06
4
1
C235
3
9-CF40 BN-GN WA 0.508-CF40 WH-GN WA 0.50
8-CF40
WH WX 0.509-CF40BN WX 0.501C8162
CA04
.
1
C1132
2
C8291
0.50
WA
BN-BU
9-CF340.50
WA
WH-BU
8-CF34
0.50WXBN
9-CF340.50WXWH
8-CF34
CA03
.
2 C81411
CA05.
2 C815
0.50
WA-YE
2
C111141615
Anti-Lock Brake System (ABS) Module
Yaw Rate Sensor.Steering Angle Sensor.Rear Wheel Speed Sensor RH
.Rear Wheel Speed Sensor LH
Front Wheel Speed Sensor LHeeeeeeFFFrontWheelSpeeFFFront..WheelSpeeFFFront..WheelSpee.rontWheelpSpeeFront Wheel Speed Sensor RH
206-09B-3 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
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Page 32 of 655

E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE73
1
0.50
WA
BN-WH
9-CE10
0.50
WA
WH-VT
8-CE10
7-CE10 YE-VT WA 0.50
2
C792
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
3
1
C788
2GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
7-CE10 YE-VT WK 0.50
0.50WK
WH-VT
8-CE10
0.50WK
BN-WH
9-CE10
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-3 Power Steering—LHD 4WD/LHD FWD
2011.0 Kuga (G1223701)
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E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE7
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
0.50
WA
BN-WH
9-CE10A
0.50
WA
WH-VT
8-CE10A
7-CE10A YE-VT WA 0.501
3
C792
2
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-5 Power Steering—RHD 4WD/RHD FWD
2011.0 Kuga (G1223702)
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Page 37 of 655

SECTION 211-05 Steering Column Switches
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
211-05-2
Ignition Overload Relay ........................................................................\
..............................
211-05-2
Ignition Relay ........................................................................\
..............................................
211-05-2
Ignition Switch ........................................................................\
.............................................
211-05-3
Ignition Switch and Hazard Flasher Switch Unit .................................................................
211-05-3
Steering Column Multifunction Switch ........................................................................\
........
211-05-1
Steering Column Switches
211-05- 1
.
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Ignition Overload Relay (G1313028)
Ignition Relay (G1313027)
Ignition Switch (G1330915)
201
1.0 Kuga
211-05-2
Steering Column Switches
211-05- 2
.
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Page 39 of 655

Ignition Switch and Hazard Flasher Switch Unit (G1246399)
63
1
4
2
5
4S7T-14489-CA
C457
TO HAZARD WARNING START/STOP BUTTON
HARNESS 14401
91S-LG8ABK-OGWA0.3591S-BB14ABK-BUWA0.50
91-BB14BK-BUWA0.50
91S-BB14BK-BUWA0.50
29S-BB14OG-BUWA0.50
Steering Column Multifunction Switch (G1226605)
789
16
510
2
34
2L1T-14A464-GA
C459
TO MULTI FUNCTION SWITCH
HARNESS 14401
91S-LG2BK-BUWA0.3591S-LE14BK-OGWA0.3591S-LE25BK-BUWA0.35
91S-GG9BK-RDWA0.3591S-LG1BK-YEWA0.35
91S-GE56ABK-YEWA0.3591-LG27BK-GNWA0.3591S-GE56BK-YEWA0.35
211-05-3
Steering Column Switches
21 1-05- 3
.
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Page 40 of 655

GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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