steering FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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PAGE 1 OF 2

Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
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GROUP
Chassis
2
SECTION TITLEPAGE
Brake System Parking Brake and Actuation...............................................................\
..........................206-05
Hydraulic Brake Actuation...............................................................\
...............................206-06
Power Brake Actuation...............................................................\
...................................206-07
Anti-Lock Control.................................................................\
..........................................206- 09A
Anti-Lock Control - Stability Assist..................................................................\
...............206-09B
Anti-Lock Brake System (ABS) and Stability Control....................................................206-09C
Steering System Power Steering................................................................\
...............................................211 -02
Steering Column Switches................................................................\
.............................211-05
2011.0 Kuga
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1 B+ PUMP MOTOR
34
FR_SIG
32 B+ VALVES
IGNITION
4
GND VALVES
16
FR_GND 33
45
FL_SIG46
FL_GND
36 RL_SIG
RL_GND
37
43 RR_SIG42 RR_GND
47 GND PUMP
CAN2-L
25CAN2-H
29
3 SWAR MP1
SWAR GND
5
6 SWAR MP27 SWAR VCC
TCS / ESP
38
ESPI CTRL
8
HS -15
HS +11
2 DIAG. K-LINE
CAN
CA01
4
1
32
474.0
WA
37C8303642C83043
4-EC12 GY-RD WA 0.355-EC12 BU-RD WA 0.359-CF67 BN-RD WA 0.357-CF67 YE-RD WA 0.35
C704
3241
44
GND53 VCCCAN-L1CAN-H2
.
CA09
0.50
WA
GY-RD
4-EC120.50
WA
BU-RD
5-EC12
2925
9-CE8 BN-BU WA 0.357-CE8 YE-BU WA 0.358-CE8 WH-BU WA 0.3510-CE8 GY-VT WA 0.35
0.50
WA
GY-VT
10-CE80.50
WA
WH-BU
8-CE8
3C8306
0.50
WA
BN-RD
9-CF1
7-CF1 YE-RD WA 0.50
7C8305
7-CF1A YE-RD WA 0.509-CF1A BN-RD WA 0.50
234
C784
1
784784
STEERING POSITION
SENSORVCC GNDA
B
CS06
.
....
15
C830
11
WA 4.0
WA 1.5
6
C113789
8-CF40A WH-GN WA 0.508-CF34A WH-BU WA 0.509-CF34A BN-BU WA 0.509-CF40A BN-GN WA 0.50
8-CF38A WH WX 0.509-CF38ABN WX 0.50
0.50WX
BN
9-CF32A0.50WX
WH
8-CF32A4546
C830
34
C83033
.
RD WA 0.50
RD WA 0.50
2
2
C817
1
.
CA06
4
1
C235
3
9-CF40 BN-GN WA 0.508-CF40 WH-GN WA 0.50
8-CF40
WH WX 0.509-CF40BN WX 0.501C8162
CA04
.
1
C1132
2
C8291
0.50
WA
BN-BU
9-CF340.50
WA
WH-BU
8-CF34
0.50WXBN
9-CF340.50WXWH
8-CF34
CA03
.
2 C81411
CA05.
2 C815
0.50
WA-YE
2
C111141615
Anti-Lock Brake System (ABS) Module
Yaw Rate Sensor.Steering Angle Sensor.Rear Wheel Speed Sensor RH
.Rear Wheel Speed Sensor LH
Front Wheel Speed Sensor LHeeeeeeFFFrontWheelSpeeFFFront..WheelSpeeFFFront..WheelSpee.rontWheelpSpeeFront Wheel Speed Sensor RH
206-09B-3 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
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SECTION 211-02 Power Steering
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
211-02-2
Power Steering — LHD 4WD/LHD FWD ........................................................................\
....
211-02-4
Power Steering — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Steering Angle Sensor ........................................................................\
................................
211-02-7
Steering Angle Sensor ........................................................................\
................................
211-02-1
Power Steering
211-02- 1
.
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CAN
FJB (PARTIAL)PJB (PARTIAL)
CAN
30-DA25 RD FWK 25.0
PM
(+) (-)
BATTERY
+
F2 80A1
B+
+20A
F11+10A
F22
27C96
1.0
WA
GN-BU
15-DC22
1.5
WA
GN-WH
15-DA6
S162
30-CE
31-CE
1
B-
G1
BATTERY
GROUNDGROUND ENGINE
G8
25.0
FLR9
BK
31-BA11
31-BA11A BK FLR9 25.0
15-CE
SIDE MEMBER RIGHT FRONT
G56A
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDSUPPORT
SIDEMEMBSSIDEMEMBSSSIDEMEMBFRAME
211-02-2 Power Steering—LHD 4WD/LHD FWD
2011.0 Kuga (G1223701)
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E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE73
1
0.50
WA
BN-WH
9-CE10
0.50
WA
WH-VT
8-CE10
7-CE10 YE-VT WA 0.50
2
C792
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
3
1
C788
2GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
7-CE10 YE-VT WK 0.50
0.50WK
WH-VT
8-CE10
0.50WK
BN-WH
9-CE10
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-3 Power Steering—LHD 4WD/LHD FWD
2011.0 Kuga (G1223701)
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CAN
FJB (PARTIAL)PJB (PARTIAL)
CAN
30-DA25 RD FWK 25.0
PM
(+) (-)
BATTERY
+
F2 80A1
B+
+20A
F11+10A
F22
27C96
1.0
WA
GN-BU
15-DC22
1.5
WA
GN-WH
15-DA6
S162
30-CE
31-CE
1
B-
G1
BATTERY
GROUNDGROUND ENGINE
G8
25.0
FLR9
BK
31-BA11
31-BA11A BK FLR9 25.0
15-CE
SIDE MEMBER RIGHT FRONT
G56A
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDSUPPORT
SIDEMEMBSSIDEMEMBSSSIDEMEMBFRAME
211-02-4 Power Steering—RHD 4WD/RHD FWD
2011.0 Kuga (G1223702)
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E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE7
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
0.50
WA
BN-WH
9-CE10A
0.50
WA
WH-VT
8-CE10A
7-CE10A YE-VT WA 0.501
3
C792
2
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-5 Power Steering—RHD 4WD/RHD FWD
2011.0 Kuga (G1223702)
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Power Steering Control (PSC) Module (G1239825)
23
1
3M5T-14A464-HCD
HARNESS 14K733 TO EHPAS MODULE C792
PIN 2 => 9-CE10 BN-WH 0.50 WA
PIN 1 => 7-CE10 YE-VT 0.50 WA
PIN 3 => 8-CE10 WH-VT 0.50 WA
0.50
WABN-WH9-CE10A0.50WAWH-VT8-CE10A
0.50WAYE-VT7-CE10A
Power Steering Control (PSC) Module (G1239826)
1
2
5M5T-14A464-NBD
HARNESS 14K733 TO EHPAS C793 10.0
WKRD30-CE7
10.0WKBK31-CE7
Power Steering Control (PSC) Module (G1239827)
23
1
3M5T-14A464-GCC
HARNESS 14K733 TO EHPAS C794 0.50
WABU-RD5-EC7W0.50WAGY-RD4-EC7W
0.50WAGN-BU15-CE7
Steering Angle Sensor (G1226604)
1234
3M5T-14489-BDA
HARNESS 14401 TO STEERING ANGEL SENSOR C784 0.35
WABN-BU9-CE80.35WAGY-VT10-CE80.35WAWH-BU8-CE80.35WAYE-BU7-CE8
201

1.0 Kuga
211-02-6
Power Steering
211-02- 6
.
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