FORD KUGA 2011 1.G Workshop Manual

Front Stabilizer Bar Bushing(14 754 0; 14 754 4)
Removal
1.Refer to: Front Stabilizer Bar (204-01 Front
Suspension, Removal and Installation).
Installation
1.
G1000758en2008.50 Kuga8/2011
204-01- 20
Front Suspension
204-01- 20
REMOVAL AND INSTALLATION
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Wheel Knuckle(14 343 0)
Special Tool(s)204-052
Lever, Wheel Knuckle
14026A
204-602
Installer, Halfshaft
E62067
204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
211-020
Separator, Ball Joint
13006
Removal
NOTE:Removal steps in this procedure may
contain installation details. 1.
E99184
2.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E99195
4.
E98543
x7
5. WARNING: Make sure that no load is placed on the brake hose.
Torque: 120Nm
G1000209en2008.50 Kuga8/2011
204-01- 21
Front Suspension
204-01- 21
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E100801
6.Refer to: Front Wheel Speed Sensor (206-09
Anti-Lock Control - Stability Assist, Removal
and Installation).
7.
E67589
8. If equipped.
Torque: 9
Nm
E99270
G1000209en2008.50 Kuga8/2011
204-01- 22
Front Suspension
204-01- 22
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9.Torque: 83Nm
E97635
10.If equipped.
Torque: 8
Nm
E75215
11 .Special Tool(s): 204-605
E97732
204-605
12.Special Tool(s): 204-609
E81908
204-609
13. CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 48Nm
E99197
14.Install the Special Tool(s): 211-020
E99198
211-020
G1000209en2008.50 Kuga8/2011
204-01- 23
Front Suspension
204-01- 23
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15.Remove the Special Tool(s): 211-020
16.
E99196
17. Torque: 90Nm
E99255
18.Special Tool(s): 204-052
E99214
1
204-052
2
3
4
19.Refer to: Wheel Hub (204-01 Front Suspension,
Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1000209en2008.50 Kuga8/2011
204-01- 24
Front Suspension
204-01- 24
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

2.Install the Special Tool(s): 204-602
Torque: 45
Nm
E99268
204-161
3.Remove the Special Tool(s): 204-602
4. Torque: 100
Nm
E99269
5.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
6. Torque: 270
Nm
E99195
G1000209en2008.50 Kuga8/2011
204-01- 25
Front Suspension
204-01- 25
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Strut and Spring Assembly(14 781 0; 14 782 0)
Special Tool(s)204-159
Lever, Wheel Knuckle
14039
204-605
Separator, Lower Arm Ball
Joint
E63772
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
2.
E101070
G1000210en2008.50 Kuga8/2011
204-01- 26
Front Suspension
204-01- 26
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
4. If equipped.
Torque: 8
Nm
E75215
5. CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 47Nm
E99103
6.Torque: 90Nm
E99108
7.Special Tool(s): 204-159, 204-605
G1000210en2008.50 Kuga8/2011
204-01- 27
Front Suspension
204-01- 27
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99109
1
204-159
204-605
2
8. WARNING: This step requires the aid ofanother technician.
Torque: 35Nm
E99147
x3
Installation
1.To install, reverse the removal procedure.
G1000210en2008.50 Kuga8/2011
204-01- 28
Front Suspension
204-01- 28
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Strut and Spring Assembly(14 783 4)
Special Tool(s)204-167
Compressor, Coil Spring
14042
204-167-01
Adapter for 204-167
1404201
Disassembly
WARNING: Take extra care when handling
the compressed spring.
1. Install the Special Tool(s): 204-167, 204-167-01
E97819
204-167-01
204-167
1
2
2. NOTE: Note the position of each component
before removal.
E132038
G1000221en2008.50 Kuga8/2011
204-01- 29
Front Suspension
204-01- 29
DISASSEMBLY AND ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL