Oil FORD KUGA 2011 1.G Workshop Manual

Transmission Fluid Drain and Refill
General EquipmentFluid Container
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Draining
17.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19.
E98183
20. WARNING: Be prepared to collect escaping fluid.
General Equipment: Fluid Container
E114758
21.Torque: 40Nm
E114758
Filling
22.
E114670
23.Use a suitable plastic tube.
E114933
G1163607en2008.50 Kuga8/2011
307-01- 63
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 63
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24. CAUTION: Make sure that all openingsare sealed.
E114759
25.
E114760
26. CAUTION: Take extra care not todamage the seal.
Use a suitable clear plastic tube.
General Equipment: Fluid Container
E114761
27.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
28. N O T E : Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
29. Start and run the engine at idle.
30. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
G1163607en2008.50 Kuga8/2011
307-01- 64
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 64
GENERAL PROCEDURES
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31.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
32. Start and run the engine at idle.
33. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
34.
E114759
35.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114992
36.
E114993
37. Start and run the engine at idle.
38. CAUTION: Use lint free cloth.
E114934
30
20
39. Switch off the engine.
G1163607en2008.50 Kuga8/2011
307-01- 65
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 65
GENERAL PROCEDURES
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Output Shaft Speed (OSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. WARNING: Be prepared to collect escaping fluid.
E115345
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115253
G1163635en2008.50 Kuga8/2011
307-01- 72
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 72
REMOVAL AND INSTALLATION
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Torque Converter Seal
Special Tool(s) / General Equipment303-293
Remover, Crankshaft Seal
21143
Special Tool(s) / General Equipment308-095
Installer, Input Shaft Bearing
16038
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Removal).
2.
E115423
3. Special Tool(s): 303-293
303-293303-293
E115424
G1163637en2008.50 Kuga8/2011
307-01- 73
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 73
REMOVAL AND INSTALLATION
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Installation
1.Special Tool(s): 308-095
308-095308-095
E115425
2.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115465
3. CAUTIONS:
Take extra care not to damage the seal.
Make sure that the specified installation
depth is achieved.
General Equipment: Round-Ended Steel Rule
14 mm14 mm
E115422
4. Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Installation).
G1163637en2008.50 Kuga8/2011
307-01- 74
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 74
REMOVAL AND INSTALLATION
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Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
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Turbine Shaft Speed (TSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E115344
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115252
G1163632en2008.50 Kuga8/2011
307-01- 81
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 81
REMOVAL AND INSTALLATION
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Hollow shaft seal, left
E115285
Hollow shaft seals, right
12
3
45
E
Description
Item
Transfer box
1
Bolt
2Description
Item
Locking device
3
Adjustable bearing, transfer box
4
Oil seals
5
G1164985en2008.50 Kuga8/2011
307-07- 6
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 6
DESCRIPTION AND OPERATION
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Transfer Case Fluid Level Check
MaterialsSpecification
Name
8U7J-19G518-BA
Rear Axle Oil SAE 75W-
90
Inspection
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E139436
3. Material: Rear Axle Oil SAE 75W-90
(8U7J-19G518-BA) transmission fluid
•
• Correct the rear axle oil level if neccessary.
• 20ml~1mm
0mm0mm
E114595
4. NOTE:
Make sure that a new component is
installed.
Torque: 34
Nm
E139434
G1164988en2008.50 Kuga8/2011
307-07- 9
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 9
GENERAL PROCEDURES
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL