general procedures FORD KUGA 2011 1.G Workshop Manual

7.
E98184
8. CAUTION: Make sure that all openingsare sealed.
E114923
9. CAUTION: Make sure that all openingsare sealed.
E114962
Installation
1.To install, reverse the removal procedure.
2. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163668en2008.50 Kuga8/2011
307-02- 9
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 9
REMOVAL AND INSTALLATION
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SECTION 307-05 Automatic Transmission/Transaxle
External Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
307-05-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 307-05-3
External Controls (Component Location) ........................................................................\
...
307-05-4
External Controls (Overview) ........................................................................\
......................
307-05-4
Transmission range selector ........................................................................\
......................
307-05-4
Transmission range selector lever emergency release ..................................................
GENERAL PROCEDURES
307-05-6
Selector Lever Cable Adjustment — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
REMOVAL AND INSTALLATION 307-05-7
Selector Lever Cable — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .......
307-05-11
Selector Lever Assembly — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD ..
307-05-1
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-1
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Selector Lever Cable Adjustment — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Adjustment
1.
E114413
2.
E114414
3.
E114415
4.
E114416
5.Start the engine and move the selector lever
through all the gear positions. Wait until each
gear engages when moving through the gear
positions.
6. Check that the selector lever position indicator
corresponds to the position of the selector lever,
repeat the adjustment procedure if necessary.
7.
E108427
G1163685en2008.50 Kuga8/2011
GENERAL PROCEDURES
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307-05-
6
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-6
.

Installation
CAUTION: Gearshift cables must not be
kinked or bent.
1. To install, reverse the removal procedure.
2. Torque: 25
Nm1.
2. Torque: 25
Nm
3. Torque: 30Nm
4. Torque: 25Nm
4
x2
2x2
1
3
x2
4
x2
2x2
1
3
x2
E100960
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1163686en2008.50 Kuga8/2011
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3.
Refer to: Selector Lever Cable Adjustment -
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-10
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-10
.

6.
E114521
7.
E114522
Installation
CAUTION: Gearshift cables must not be
kinked or bent.
1. Install all components in reverse order.
2. Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1163687en2008.50 Kuga8/2011
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307-05-
12
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-12
.

SECTION 307-07 Transfer Case— Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
307-07-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 307-07-3
Transfer Case (Component Location) ........................................................................\
........
307-07-8
Transfer Case (System Operation and Component Description) .......................................
307-07-8
System Operation ........................................................................\
.......................................
GENERAL PROCEDURES 307-07-9
Transfer Case Fluid Level Check ........................................................................\
...............
REMOVAL AND INSTALLATION 307-07-10
Transfer Case Connecting Sleeve ........................................................................\
..............
307-07-13
Transfer Case Connecting Sleeve Seals — Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD........................................................................\
............................................. 307-07-14
Transfer Case Rear Seal ........................................................................\
............................
307-07-15
Transfer Case Seal LH........................................................................\
...............................
307-07-17
Transfer Case Seal RH ........................................................................\
...............................
REMOVAL 307-07-18
Transfer Case ........................................................................\
.............................................
INSTALLATION 307-07-19
Transfer Case ........................................................................\
.............................................
307-07-1
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 1
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Transfer Case Fluid Level Check
MaterialsSpecification
Name
8U7J-19G518-BA
Rear Axle Oil SAE 75W-
90
Inspection
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E139436
3. Material: Rear Axle Oil SAE 75W-90
(8U7J-19G518-BA) transmission fluid
•
• Correct the rear axle oil level if neccessary.
• 20ml~1mm
0mm0mm
E114595
4. NOTE:
Make sure that a new component is
installed.
Torque: 34
Nm
E139434
G1164988en2008.50 Kuga8/2011
307-07- 9
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 9
GENERAL PROCEDURES
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3.Special Tool(s): 308-785
308-785
60
308-785
60
E115600
4.
E115601
5.Special Tool(s): 308-784
308-784308-784
E114369
6.Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Installation).
7. Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1164990en2008.50 Kuga8/2011
307-07- 12
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 12
REMOVAL AND INSTALLATION
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1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Removal).
2. Special Tool(s): 303-293
303-293303-293
E115696
Installation
1. Install the Special Tool(s): 308-788
1.
3. Special Tool(s): 204-351
2308-788
1
204-351/1
3
204-351/2
3
2308-788
1
204-351/1
3
204-351/2
3
E115697
2. Remove the Special Tool(s): 308-788
3. Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Installation).
Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1164993en2008.50 Kuga8/2011
307-07- 16
Transfer Case
— Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle - 6DCT450
307-07- 16
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SECTION 310-00 Fuel System - General Information
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DIAGNOSIS AND TESTING
310-00-2
Fuel System — Vehicles With: Fuel Additive Tank .............................................................
310-00-2
Principles of Operation ........................................................................\
...............................
310-00-2
Inspection and Verification ........................................................................\
..........................
GENERAL PROCEDURES 310-00-3
Spring Lock Couplings ........................................................................\
................................
310-00-3
Disconnect ........................................................................\
..................................................
310-00-5
Connect ........................................................................\
......................................................
310-00-6
Quick Release Coupling ........................................................................\
.............................
310-00-6
Disconnect ........................................................................\
..................................................
310-00-7
Connect ........................................................................\
......................................................
310-00-8
Fuel System Pressure Check — 2.5L Duratec (162kW/220PS) - VI5 ................................
310-00-10
Fuel System Pressure Release ........................................................................\
..................
310-00-10
Release ........................................................................\
......................................................
310-00-11
Fuel Tank Draining ........................................................................\
......................................
310-00-1
Fuel System - General Information
310-00- 1
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