Fuel pump FORD KUGA 2011 1.G Owner's Guide

Changing the right-hand fuel pump and level
indicator module
E113328
If the right-hand fuel pump and level indicator
module needs to be changed on a vehicle with a
booster heater/additional heater, the bore for the
connection to the fuel-fired booster
heater/additional heater must be drilled.
The right-hand fuel pump and level indicator
module contains a demand-switched electric fuel
pump which drives two suction jet pumps. One of
them ensures that fuel is pumped from the left-hand
half of the tank into the right-hand half. On-demand
switching is performed by the fuel pump module.
To remove the right-hand fuel pump and level
indicator module it is necessary to detach theleft-hand fuel pump and level indicator module and
pull it out slightly so that the connecting hose can
be detached and the connector for the left-hand
fuel pump and level indicator module can be
disconnected. The left-hand fuel pump and level
indicator module can be removed without detaching
the right-hand fuel pump and level indicator
module.
The instrument cluster uses the signals from both
fuel fill level sensors to determine the fuel fill level.
The resistor tracks of the fuel fill level sensors
cannot be replaced individually.
The fuel filter is designed to last for the service life
of the vehicle and does not need to be replaced.
The right-hand fuel pump and level indicator
module contains an overpressure limiting valve.
This overpressure limiting valve ensures that the
fuel pressure between the injectors and the
right-hand fuel pump and level indicator module
does not exceed 3.3 bar after the engine is
stopped. This reduces the formation of vapor
bubbles and also prevents dripping from the
injectors.
Fuel filler pipe and tank cap
NOTE:
Any water in the filling area can cause the
mechanism to freeze at temperatures below 0 °C.
In this case the closing mechanism will not open
when the nozzle of the petrol/diesel pump is
inserted.
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2
1
5
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1
2
1
5
E100648
G1090887en2008.50 Kuga8/2011
310-01- 6
Fuel Tank and Lines
310-01- 6
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.
E104859
x2
15. WARNING: Be prepared to collectescaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
x2x2
E113946
16.
E104642
x2
Vehicles with fuel fired booster heater
NOTE:This step is only necessary when installing
a new component.
17. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E113927
All vehicles
NOTE: This step is only necessary when installing
a new component.
18. Refer to: Fuel Pump and Sender Unit - 2.5L
Duratec (147kW/200PS) - VI5 (310-01 Fuel
Tank and Lines, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1175018en2008.50 Kuga8/2011
310-01- 10
Fuel Tank and Lines
310-01- 10
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Fuel Level Sensor — 2.5L Duratec (147kW/200PS) - VI5
Removal
1.Refer to: Fuel Pump and Sender Unit - 2.5L
Duratec (147kW/200PS) - VI5 (310-01 Fuel
Tank and Lines, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1000788en2008.50 Kuga8/2011
310-01- 11
Fuel Tank and Lines
310-01- 11
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Fuel Pump and Sender Unit — 2.5L Duratec (147kW/200PS) -VI5
Special Tool(s) / General Equipment
310-210
Wrench, Fuel Tank Sender
Unit
E115757
Special Tool(s) / General Equipment310-211
Wrench, Fuel Tank Sender
Unit
E115758
Fluid Container
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Fuel Tank - 2.5L Duratec
(147kW/200PS) - VI5 (310-01 Fuel Tank and
Lines, Removal and Installation).
2. Special Tool(s): 310-211
Torque: 1
10Nm
310-211
x2
310-211
x2
E114253
3. CAUTION: Take extra care not to
damage the fuel tank level sensor float
and arm.
E112921
4.
E112922
Vehicles without fuel fired booster heater
5.Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E116270
G1000791en2008.50 Kuga8/2011
310-01- 18
Fuel Tank and Lines
310-01- 18
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL