engine FORD POLICE INTERCEPTOR UTILITY 2013 1.G Manual PDF

Replace wiper blades at least once per year for optimum performance.
Poor wiper quality can be improved by cleaning the wiper blades and the
windshield.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
Changing the rear window wiper blade (if equipped)
To replace the rear wiper blade:
1. Press the wiper blade against the
glass with one hand and hold it.
2. Pull the wiper arm away from the wiper blade to separate.
3. To attach the new wiper to the
wiper arm, align the slot (1) and
cross pin (2) and firmly press the
wiper arm into the wiper blade until
a click is heard.
If you find this procedure too difficult, please see your dealer.
AIR FILTER CHECK
WARNING:To reduce the risk of vehicle damage and/or personal
burn injuries do not start your engine with the air cleaner
removed and do not remove it while the engine is running.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftPart Numbersin the Capacities and
Specifications chapter.
2
1
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For EcoBoost equipped vehicles: When servicing the air cleaner, it is
important that no foreign material enter the air induction system. The engine
and turbocharger are susceptible to damage from even small particles.
Refer toScheduled Maintenancefor the appropriate intervals for
changing the air filter element.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
Changing the air filter element
3.5L V6 engine shown, 3.5L
EcoBoost™/3.7L engines similar
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter element
edges between the air filter housing and cover. This could cause filter
damage and allow unfiltered air to enter the engine if not properly seated.
6. Replace the air filter housing cover and secure
the clamps. Be sure that the air cleaner cover tabs
are engaged into the slots of the air cleaner housing.
230Maintenance
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GENERAL INFORMATION
Your Ford or Lincoln authorized dealer has many quality products
available to clean your vehicle and protect its finishes.
CLEANING PRODUCTS
For best results, use the following products or products of equivalent
quality:
MotorcraftBug and Tar Remover (ZC-42)
MotorcraftCustom Bright Metal Cleaner (ZC-15)
MotorcraftDetail Wash (ZC-3-A)
MotorcraftDusting Cloth (ZC-24)
MotorcraftEngine Shampoo and Degreaser (U.S. only) (ZC-20)
MotorcraftEngine Shampoo (Canada only) (CXC-66-A)
MotorcraftMulti-Purpose Cleaner (Canada only) (CXC-101)
MotorcraftPremium Glass Cleaner (Canada only) (CXC-100)
MotorcraftPremium Quality Windshield Washer Fluid (Canada only)
[CXC-37-(A, B, D or F)]
MotorcraftPremium Windshield Washer Concentrate (U.S. only)
(ZC-32-A)
MotorcraftProfessional Strength Carpet & Upholstery Cleaner (ZC-54)
MotorcraftSpot and Stain Remover (U.S. only) (ZC-14)
MotorcraftUltra-Clear Spray Glass Cleaner (ZC-23)
MotorcraftVinyl Cleaner (Canada only) (CXC-93)
MotorcraftWheel and Tire Cleaner (ZC-37-A)
CLEANING THE EXTERIOR
Wash your vehicle regularly with cool or lukewarm water and a neutral
pH shampoo, such as MotorcraftDetail Wash.
•Never use strong household detergents or soap, such as dish washing
or laundry liquid. These products can discolor and spot painted
surfaces.
•Never wash a vehicle that is “hot to the touch” or during exposure to
strong, direct sunlight.
•Dry the vehicle with a chamois or soft terry cloth towel in order to
eliminate water spotting.
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WAXING
•Wash the vehicle first.
•Use a quality wax that does not contain abrasives.
•Do not allow paint sealant to come in contact with any non-body
(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield cowl
area. The paint sealant will “gray” or stain the parts over time.
REPAIRING MINOR PAINT DAMAGE
Your authorized dealer has touch-up paint to match your vehicle’s color.
Take your color code (printed on a sticker in the driver’s door jamb) to
your authorized dealer to ensure you get the correct color.
•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
CLEANING THE ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal.
When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
•Spray MotorcraftEngine Shampoo and Degreaser on all parts that
require cleaning and pressure rinse clean. In Canada, use Motorcraft
Engine Shampoo.
•Never wash or rinse the engine while it is hot or running; water in the
running engine may cause internal damage.
•Never wash or rinse any ignition coil, spark plug wire or spark plug
well, or the area in and around these locations.
•Cover the battery, power distribution box, and air filter assembly to
prevent water damage when cleaning the engine.
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VEHICLE STORAGE
If you plan on storing your vehicle for an extended period of time
(30 days or more), read the following maintenance recommendations to
make sure your vehicle stays in good operating condition.
All motor vehicles and their components were engineered and tested for
reliable, regular driving. Long term storage under various conditions may
lead to component degradation or failure unless specific precautions are
taken to preserve the components.
General
•Store all vehicles in a dry, ventilated place.
•Protect from sunlight, if possible.
•If vehicles are stored outside, they require regular maintenance to
protect against rust and damage.
Body
•Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing and underside of front fenders.
•Periodically wash vehicles stored in exposed locations.
•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when the vehicle is
washed.
•Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Engine
•The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
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TPMS training tools
The customer training tool, P/N 8C2Z-1A203-A, can be purchased from
any Ford dealer for training the system after maintenance has been
performed that requires system training. The tire pressure monitor
activation tool, P/N 204-363, is also available through the Rotunda
catalog. For either tool, follow the training instructions as outlined below.
TPMS sensor training procedure
Note:To reduce the chances of interference from another vehicle, TPMS
training should be performed at least three feet (one meter) away from
another Ford Motor Company vehicle undergoing the TPMS training
procedure at the same time.
Note:Do not wait more than two minutes between resetting each tire
sensor or the system will time-out and the entire procedure will have to
be repeated on all four wheels.
A double horn chirp indicates the need to repeat the procedure.
TPMS training procedure
Note:It is recommended that you read the entire procedure before
attempting.
Note:To enter the training mode, Steps 1–6 MUST be completed within
60 seconds.
1. Place the ignition in the off position and keep the key in the ignition.
2. Press and release the brake pedal.
3. Cycle the ignition from off to on three times ending in the on position
- DO NOT start the engine.
4. Press and hold the brake pedal for two seconds, then release.
5. Turn the ignition to off - DO NOT remove the key.
6. Cycle the ignition from off to on three times ending in on - DO NOT
start the engine.
If the training mode has been entered successfully, the horn will sound
once, the TPMS indicator will flash, and the information display will show
TRAIN LF TIRE.
If after repeated attempts to enter the training mode, the horn does not
sound, the TPMS indicator does not flash, and the information display
does not show TRAIN LF TIRE, seek service from your authorized
dealer.
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Tire Change Procedure
WARNING:When one of the front wheels is off the ground, the
transmission alone will not prevent the vehicle from moving or
slipping off the jack, even if the transmission selector lever is in
positionP.
WARNING:To help prevent the vehicle from moving when you
change a tire, be sure to place the transmission selector lever in
positionP, set the parking brake and block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
WARNING:Never get underneath a vehicle that is supported
only by a jack. If the vehicle slips off the jack, you or someone
else could be seriously injured.
WARNING:Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off the road to avoid
the danger of being hit when operating the jack or changing the wheel.
WARNING:Always use the jack provided as original equipment
with your vehicle. If using a jack other than the one provided as
original equipment with your vehicle, make sure the jack capacity is
adequate for the vehicle weight, including any vehicle cargo or
modifications.
Note:Passengers should not remain in the vehicle when the vehicle is
being jacked.
Note:For sedan, only the original equipment tire or 245/55R18 tire with
outer diameter less than 725 mm will stow in the tire tub.
Utility:
1. Park on a level surface, set the parking brake and activate the hazard
flashers.
2. Place the transmission selector lever in positionPand turn the engine
off.
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Sedan:
1. Park on a level surface, set the parking brake and activate the hazard
flashers.
2. Place the transmission selector lever in positionPand turn the engine
off.
3. Lift the trunk cargo cover, and
remove the wing nut that secures
the spare tire by turning it
counterclockwise.
4. Lift and remove the spare tire
from the trunk.
5. Remove the second wing nut that
secures the jack retention bracket
by turning it counterclockwise,
remove the jack kit from the
vehicle.
6. Remove the jack and the wrench
from the felt bag. Fold down the
wrench socket to use to loosen the
lug nuts and to operate the jack.
Vehicle jacking
1. Block the diagonally opposite
wheel.
2. Loosen each wheel lug nut
one-half turn counterclockwise but
do not remove them until the wheel
is raised off the ground.
3. The vehicle jacking points are shown here, and are depicted on the
yellow warning label on the jack.
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ENGINE SPECIFICATIONS
Engine 3.5L V6 engine3.5L V6
EcoBoost
engine3.7L V6 engine
Cubic inches 214 214 227
Required fuelMinimum
87 octane or
Ethanol (E-85)Minimum
87 octaneMinimum
87 octane or
Ethanol (E-85)
Firing order 1–4–2–5–3–6 1–4–2–5–3–6 1–4–2–5–3–6
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.049-0.053 in.
(1.25-1.35 mm)0.033–0.037 in.
(.84–.94 mm)0.049-0.053 in.
(1.25-1.35 mm)
Compression
ratio10.8:1 10.0:1 10.5:1
Engine drivebelt routing
3.5L/3.7L V6 engines
1. Short drivebelt is on first pulley
groove closest to engine (except
vehicles with electric power assisted
steering).
2. Long drivebelt is on second pulley
groove farthest from engine.
3.5L V6 EcoBoost engine
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil
5,6
3.5L V6 engine
6.0 quarts (5.7L)
3.7L V6 engine
6.0 quarts (5.7L)•MotorcraftSAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
•MotorcraftSAE 5W-20
Full Synthetic Motor Oil
(US)
•MotorcraftSAE 5W-20
Super Premium Motor
Oil (Canada)
•MotorcraftSAE 5W-20
Synthetic Motor Oil
(Canada)•XO-5W20-QSP (US)
•XO-5W-20-QFS (US)
•CXO-5W20- LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C945-A and API
Certification Mark
3.5L V6 EcoBoost
engine
6.0 quarts (5.7L)•MotorcraftSAE 5W-30
Premium Synthetic
Blend Motor Oil (US)
•MotorcraftSAE 5W-30
Full Synthetic Motor Oil
(US)
•MotorcraftSAE 5W-30
Super Premium Motor
Oil (Canada)
•MotorcraftSAE 5W-30
Synthetic Motor Oil
(Canada)•XO-5W30-QSP (US)
•XO-5W30-QFS (US)
•CXO-5W30-LSP12
(Canada)
•CXO-5W30-LFS12
(Canada) /
WSS-M2C946-A with API
Certification Mark
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