engine coolant FORD RANGER 2002 2.G User Guide

When the engine is cold, check the level of the engine coolant in the
reservoir.
²The engine coolant should be at the ªcold fill levelº or within the ªcold
fill rangeº as listed on the engine coolant reservoir (depending upon
application).
²Refer to the Scheduled Maintenance Guide for service interval
schedules.
²Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool, until the appropriate fill level is obtained.
Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
The cooling system in your vehicle is filled with either green-colored
Motorcraft Premium Engine Coolant meeting Ford specification
ESE-M97B44±A or yellow-colored Motorcraft Premium Gold Engine
Coolant meeting Ford Specification WSS-M97B51±A1. To determine your
vehicle's coolant type (color), check your coolant reservoir.
Maintenance and Specifications
245

²Add Motorcraft Premium Engine Coolant (green-colored),
VC-4±A (U.S.) or CXC-10 (Canada) or Motorcraft Premium
Gold Engine Coolant (yellow-colored), VC-7±A, depending on
the type of coolant originally equipped in your vehicle.If you
are unsure which type of coolant your vehicle requires, check your
coolant reservoir or contact your local dealer.
Note:Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, darkens
the color of Motorcraft Premium Gold Engine Coolant from yellow to
golden tan.
²Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Speciality Orange Engine Coolant, VC-2 (US) or
CXC-209 (Canada), meeting Ford specification WSS-M97B44±D
with the factory-filled coolant.Mixing Motorcraft Speciality Orange
Engine Coolant or any orange-colored extended life product with your
factory filled coolant can result in degraded corrosion protection.
²A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
²Do not use alcohol, methanol or brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
²Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
²Do not mix with recycled coolant unless from a Ford-approved
recycling process (seeUse of Recycled Engine Coolantsection).
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the ªcold fullº level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
Maintenance and Specifications
246

To avoid personal injury, make sure the engine is cool before
unscrewing the coolant pressure relief cap. The cooling system is
under pressure; steam and hot liquid can come out forcefully when the
cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the ªcold fill rangeº or the ªcold fullº level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration see
Checking Engine Coolant section). If the concentration is not 50/50
(protection to ±34É F/±36É C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Maintenance and Specifications
247

Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44±A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community's regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than ±36É C [±34É F]):
²It may be necessary to increase the coolant concentration
above 50%.
²NEVER increase the coolant concentration above 60%.
²Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
²It is still necessary to maintain the coolant concentration
above 40%.
Maintenance and Specifications
248

²NEVER decrease the coolant concentration below 40%.
²Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
²Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Maintenance and Specifications
249

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4.If your vehicle is equipped with a 3.0L V6 engine,check the fluid
level on the dipstick. It should be within the FULL HOT range. Do not
add fluid if the level is within this range.
5.If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine,check the fluid level in the reservoir. It should be between the
MIN and MAX lines. Do not add fluid if the level is within this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
Maintenance and Specifications
259

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.65L
(2.8 quarts)3
Motorcraft
MERCONtV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L
(9.9 quarts)2
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L
(10.0 quarts)2
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L
(10.3 quarts)2
Engine coolant4Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3 L I4 engine
with manual
transmission10.0L
(10.5 quarts)
2.3L I4 engine
with automatic
transmission9.7L
(10.2 quarts)
3.0L V6 engine
with manual
transmission14.3L
(15.1 quarts)
3.0L V6 engine
with automatic
transmission14.0L
(14.8 quarts)
4.0L V6 engine
with manual
transmission13.0L
(13.7 quarts)
4.0L V6 engine
with automatic
transmission12.5L
(13.2 quarts)
Maintenance and Specifications
272

4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door weather
stripsSilicone
LubricantF7AZ-19G208-BA ESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51-A1
Maintenance and Specifications
274

A
Air bag supplemental restraint
system ................................123±124
and child safety seats ............125
description ..............................124
disposal ....................................128
driver air bag ..........................126
indicator light ...................12, 127
operation .................................126
passenger air bag ...................126
passenger deactivation
switch ......................................128
Air cleaner filter .......................270
Air conditioning
manual heating and air
conditioning system .................70
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................243
Anti-lock brake system
(see Brakes) ..............................149
Anti-theft system
warning light .............................14
Audio system
(see Radio) ......................18, 43, 52
Automatic transmission ............153
driving an automatic
overdrive .................................154
fluid, adding ............................261
fluid, checking ........................261
fluid, refill capacities ..............271
fluid, specification ..................276
Auxiliary power point ...........85, 92
Axle
lubricant specifications ..274, 276
refill capacities ........................271
traction lok ..............................151B
Battery .......................................241
acid, treating emergencies .....241
charging system
warning light .............................12
jumping a disabled battery ....206
maintenance-free ....................241
replacement, specifications ...270
servicing ..................................241
voltage gauge ............................16
Bed extender ..............................93
BeltMinder .................................119
Brakes ........................................148
anti-lock ...................................149
anti-lock brake system
(ABS) warning light .........12, 150
brake warning light ..................11
fluid, checking and adding ....260
fluid, refill capacities ..............271
fluid, specifications .........274, 276
lubricant specifications ..274, 276
parking ....................................150
shift interlock ..........................153
Break-in period .............................5
C
Capacities for refilling fluids ....271
Cargo area shade ........................92
Cargo net .....................................92
Certification Label ....................279
Child safety restraints ..............133
child safety belts ....................133
Child safety seats ......................134
attaching with tether straps ..138
in front seat ............................136
in rear seat ..............................136
Index
283

Cleaning your vehicle
engine compartment ..............224
exterior ....................................228
instrument cluster lens ..........227
instrument panel ....................227
interior .....................................227
plastic parts ............................226
safety belts ..............................228
washing ....................................222
waxing .....................................222
wheels ......................................223
windows ..................................227
wiper blades ............................226
Clock ....................21, 28, 41, 50, 64
Clutch
fluid ..........................................261
operation while driving ..........157
recommended shift speeds ....159
Console ........................................92
Coolant
checking and adding ..............243
refill capacities ................248, 271
specifications ..................274, 276
Cruise control
(see Speed control) ....................87
Customer Assistance ................187
Ford accessories for your
vehicle .............................229, 280
Ford Extended Service
Plan ..........................................214
Getting assistance outside the
U.S. and Canada .....................218
Getting roadside assistance ...187
Getting the service you
need .........................................212
Ordering additional owner's
literature .................................219
The Dispute Settlement
Board .......................................215Utilizing the
Mediation/Arbitration
Program ...................................218
D
Daytime running lamps
(see Lamps) ................................73
Dipstick
automatic transmission
fluid ..........................................261
engine oil .................................236
Doors
door ajar warning .....................13
lubricant specifications ..........274
Driveline universal joint and
slip yoke ....................................265
Driving under special
conditions ..........................166, 169
sand .........................................167
snow and ice ...........................170
through water .................168, 173
E
Emergencies, roadside
jump-starting ..........................206
Emission control system ..........257
Engine ................................276±277
check engine/service engine
soon light ..................................10
cleaning ...................................224
coolant .....................................243
idle speed control ...................241
lubrication
specifications ..................274, 276
refill capacities ........................271
service points ..................232±234
starting after a collision .........188
Index
284