light FORD RANGER 2004 2.G Repair Manual

Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “Check Engine ”light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle ’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your “Warranty Guide ”for complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine ’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When the Check
Engine/Service Engine Soon light illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause your Check
Engine/Service Engine Soon light to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
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These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck Engine/Service Engine Soon light should turn off.
(A driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If the Check Engine/Service Engine Soon light remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your “Check Engine/Service Engine
Soon ”light is on, refer to the description in the Warning lights and
chimes section of the Instrument cluster chapter. Your vehicle may not
pass the I/M test with the “Check Engine/Service Engine Soon ”light on.
If the vehicle ’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test ”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
• First, at least 10 minutes of driving on an expressway or highway.
• Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
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•Extra load: A class of P-metric or Metric tires designed to carry a
heavier maximum load at 41 psi [43 psi (2.9 bar) for Metric tires].
Increasing the inflation pressure beyond this pressure will not increase
the tires load carrying capability.
• kPa: Kilopascal, a metric unit of air pressure.
• PSI: Pounds per square inch, a standard unit of air pressure.
• B-pillar: The structural member at the side of the vehicle behind the
front door.
• Bead area of the tire: Area of the tire next to the rim.
• Sidewall of the tire: Area between the bead area and the tread.
• Tread area of the tire: Area of the perimeter of the tire that
contacts the road when mounted on the vehicle.
• Rim: The metal support (wheel) for a tire or a tire and tube assembly
upon which the tire beads are seated.
INFORMATION CONTAINED ON THE TIRE SIDEWALL
Federal law requires tire manufacturers to place standardized
information on the sidewall of all tires. This information identifies and
describes the fundamental characteristics of the tire and also provides a
tire identification number for safety standard certification and in case of
a recall.
Information on “P ” type tires
P215/65R15 95H is an example of a
tire size, load index and speed
rating. The definitions of these
items are listed below. (Note that
the tire size, load index and speed
rating for your vehicle may be
different than this example.)
1. P: Indicates a tire, designated by
the Tire and Rim Association
(T&RA), that maybe used for
service on cars, SUVs, minivans and
light trucks.
Note: If your tire size does not
begin with a letter this may mean it
is designated by either ETRTO
(European Tire and Rim Technical Organization) or JATMA (Japan Tire
Manufacturing Association).
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13.Maximum Permissible Inflation Pressure: Tire manufactures
maximum permissible pressure and/or the pressure at which the
maximum load can be carried by the tire. This pressure is normally
higher than the manufacturer ’s recommended cold inflation pressure
which can be found on either the tire label or certification label which is
located on the structure by the trailing edge of the driver ’s door or the
edge of the driver ’s door. The cold inflation pressure should never be set
lower than the recommended pressure on the label.
Note: You may not find this information on all tires because it is not
required by federal law.
The tire suppliers may have additional markings, notes or warnings such
as standard load, radial tubeless, etc.
Additional information contained on the tire sidewall for “LT ”type
tires
“ LT ”type tires have some additional
information than those of “P ” type
tires; these differences are
described below:
1. LT: Indicates a tire, designated by
the Tire and Rim Association
(T&RA), that is intended for service
on light trucks.
2. Load Range/Load Inflation
Limits: Indicates the tires
load-carrying capabilities and its
inflation limits.
3. Maximum Load Dual kg (lbs.)
at kPa (psi) cold: Indicates the
maximum load and tire pressure
when the tire is used as a dual; a
dual is defined as when four tires are put on the rear axle (a total of six
or more tires on the vehicle).
4. Maximum Load Single kg (lbs.) at kPa (psi) cold: Indicates the
maximum load and tire pressure when the tire is used as a single; a
single is defined as when two tires (total) are put on the rear axle.
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Information on“T ” type tires
T145/80D16 is an example of a tire
size.
Note: The temporary tire size for
your vehicle may be different than
this example.
1. T: Indicates a type of tire,
designated by the Tire and Rim
Association (T&RA), that is
intended for temporary service on
cars, SUVs, minivans and light
trucks.
2. 145: Indicates the nominal width
of the tire in millimeters from
sidewall edge to sidewall edge. In
general, the larger the number, the
wider the tire.
3. 80: Indicates the aspect ratio
which gives the tires ratio of height to width. Numbers of 70 or lower
indicate a short sidewall.
4. D: Indicates a “diagonal ”type tire.
R: Indicates a “radial ”type tire.
5. 16: Indicates the wheel or rim diameter in inches. If you change your
wheel size, you will have to purchase new tires to match the new wheel
diameter.
Location of the tire label
You will find a tire label containing tire inflation pressure by tire size and
other important information located on the B-Pillar or the driver ’s door.
TIRE CARE
Improper or inadequate vehicle maintenance can also cause tires to wear
abnormally. Here are some of the important maintenance items
Tire inflation pressure
Use a tire gauge to check the tire inflation pressure at least monthly
(check the tire inflation pressure in the spare tire every 6 months) and
before long trips. You are strongly urged to buy a reliable tire pressure
gauge, as automatic service station gauges may be inaccurate. Ford
SPARETIRE
TEMPORARYUSEONLY
INFLATETO60P.S.I.T
T145/80D16105M
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FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
• 12 months or 20,000 km (12,000 miles) (whichever occurs first), or
• the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle ’s Limited Warranty —3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
The following is a list of several Ford Genuine Accessory products for
your vehicle. Not all accessories are available for all models. For a
complete listing of the accessories that are available for your vehicle,
please contact your dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Exterior trim
Fender flares
Front end covers
Grille inserts
Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Sliding rear windows - manual and power
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A
Air bag supplemental restraint
system ..........................................74and child safety seats ..............76
description ................................74
disposal ......................................79
driver air bag ............................77
indicator light ...........................78
operation ...................................77
passenger air bag .....................77
passenger deactivation
switch ........................................79
Air cleaner filter .......210 –211, 224
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................188
Anti-lock brake system
(see Brakes) ..............................101
Audio system
(see Radio) ..........16, 18, 21, 25, 28
Automatic transmission ............103 driving an automatic
overdrive .................................104
fluid, refill capacities ..............225
fluid, specification ..................231
Auxiliary power point .................46
Axle lubricant specifications ..228, 231
refill capacities ........................225
traction lok ..............................102
B
Battery .......................................185 acid, treating emergencies .....185
jumping a disabled battery ....151
maintenance-free ....................185
replacement, specifications ...224
servicing ..................................185 Bed extender ..............................51
BeltMinder ...................................69
Brakes ........................................100
anti-lock ...................................101
anti-lock brake system (ABS)
warning light ...........................101
fluid, checking and adding ....206
fluid, refill capacities ..............225
fluid, specifications .........228, 231
lubricant specifications ..228, 231
parking ....................................101
shift interlock ..........................103
Bulbs ............................................40
C
Calculating load ........................121
Capacities for refilling fluids ....225
Cargo area shade ........................51
Cargo net .....................................51
Cell phone use ............................50
Certification Label ....................233
Changing a tire .........................144
Child safety restraints ................84 child safety belts ......................84
Child safety seats ........................87 attaching with tether straps ....91
in front seat ..............................88
in rear seat ................................88
Cleaning your vehicle engine compartment ..............168
instrument panel ....................171
interior .....................................171
plastic parts ............................170
safety belts ..............................171
washing ....................................167
waxing .....................................167
wheels ......................................168
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Index
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specifications ..................228, 231
Exhaust fumes ..........................100
F
Fail safe cooling ........................193
Fluid capacities .........................225
Foglamps .....................................36
Four-Wheel Drive vehicles .......109 driving off road .......................110
electronic shift ................109 –110
indicator light .........................109
preparing to drive your
vehicle .....................................103
Fuel ............................................194 calculating fuel economy .......199
cap ...........................................196
capacity ...................................225
choosing the right fuel ...........197
comparisons with EPA fuel
economy estimates .................202
detergent in fuel .....................198
filling your vehicle with
fuel ...........................194, 196, 199
filter, specifications ........199, 224
fuel pump shut-off switch .....133
improving fuel economy ........199
octane rating ...................197, 231
quality ......................................198
running out of fuel .................198
safety information relating to
automotive fuels .....................194
Fuel pump shut-off switch .......133
Fuses ..................................134 –135
G
Gas cap (see Fuel cap) ............196 Gas mileage
(see Fuel economy) .................199
Gauges .........................................14
GAWR (Gross Axle Weight
Rating)
calculating ...............................121
GVWR (Gross Vehicle Weight
Rating) calculating ...............................121
H
Hazard flashers .........................133
Headlamps ...................................36 aiming ........................................37
bulb specifications ....................40
daytime running lights .............36
flash to pass ..............................37
high beam .................................37
replacing bulbs .........................41
turning on and off ....................36
Heating heating and air conditioning
system .................................33 –34
Hood ..........................................175
I
Ignition .................................96, 231
Infant seats
(see Safety seats) .......................87
Inspection/maintenance (I/M)
testing ........................................204
Instrument panel cleaning ...................................171
cluster ........................................10
lighting up panel and
interior .......................................37
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J
Jack ............................................144positioning .......................144, 147
storage .............................144 –146
Jump-starting your vehicle ......151
K
Keys positions of the ignition ...........96
L
Lamps bulb replacement
specifications chart ..................40
courtesy .....................................39
daytime running light ...............36
fog lamps ...................................36
headlamps .................................36
headlamps, flash to pass ..........37
instrument panel, dimming .....37
interior lamps .....................39 –40
replacing bulbs ...................40 –44
Lane change indicator
(see Turn signal) ........................39
Lights, warning and indicator ....10 anti-lock brakes (ABS) ..........101
Load limits .................................118
Loading instructions .................121
Lubricant specifications ...228, 231
Lumbar support, seats ...............61
M
Manual transmission .................106 fluid capacities ........................225
lubricant specifications ..........231
reverse .....................................108 Mirrors
side view mirrors (power) .......47
Motorcraft parts ................199, 224
O
Octane rating ............................197
Oil (see Engine oil) ..................180
P
Parking brake ............................101
Parts (see Motorcraft parts) ....224
Power distribution box
(see Fuses) ...............................138
Power door locks ........................53
Power mirrors .............................47
Power point .................................46
Power steering ..........................102 fluid, checking and adding ....205
fluid, refill capacity ................225
fluid, specifications .........228, 231
Power Windows ...........................47
Preparing to drive your
vehicle ........................................103
R
Radio ....................16, 18, 21, 25, 28 CD-MP3 .....................................31
Relays ........................................134
Remote entry system .................54 illuminated entry ......................56
locking/unlocking doors .....53 –54
Roadside assistance ..................132
S
Safety Belt Maintenance ............73
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Safety belts
(see Safety restraints) ...62, 64–67
Safety defects, reporting ..........166
Safety restraints ..............62, 64 –67
belt minder ...............................69
extension assembly ..................69
for adults .............................64 –66
for children .........................83 –84
lap belt ......................................68
safety belt maintenance ...........73
warning light and chime ..........69
Safety seats for children ............87
Seat belts
(see Safety restraints) ...............62
Seats ............................................60 child safety seats ......................87
Servicing your vehicle ..............174
Setting the clock AM/FM stereo ...........................18
AM/FM stereo CD .....................21
AM/FM stereo tape/CD/MP3 ....25
Premium AM/FM stereo
CD6/MP3 ...................................28
Snowplowing .................................7
Spare tire
(see Changing the Tire) ...........145
Spark plugs,
specifications .....................224, 231
Special notice ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................228, 231
Speed control ..............................47
Starting your vehicle ......96 –97, 99
jump starting ..........................151 Steering wheel
tilting .........................................46
T
Tilt steering wheel ......................46
Tires ...................................144, 212 changing ..........144 –145, 147, 151
snow tires and chains ............223
spare tire .................................144
tire grades ...............................213
treadwear ................................212
Towing .......................................121 recreational towing .................130
trailer towing ..........................121
wrecker ....................................156
Traction-lok rear axle ...............102
Transfer case fluid checking .........................210
Transmission automatic operation ...............103
brake-shift interlock (BSI) ....103
fluid, checking and adding
(manual) .................................209
fluid, refill capacities ..............225
lubricant specifications ..228, 231
manual operation ....................106
Turn signal ..................................39
V
Vehicle dimensions ...................231
Vehicle Identification Number
(VIN) ..........................................234
Vehicle loading ..........................118 camper bodies ........................131
Ventilating your vehicle ...........100
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