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DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle is equipped with universal joints that do not require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, periodic lubrication will be
necessary.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
1. Loosen the clamp that secures the air inlet tube to the engine air filter
cover and disconnect the tube from the cover (for V6 only).
2. Release the clamps that secure the air filter housing cover.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element from the air filter housing.
5. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
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6. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
7. Replace the air filter housing cover and secure the clamps.
8. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 4.0L V6 engine
Air filter element FA-1744 FA-1744
Fuel filter FG-1036 FG-1036
Battery BXT-59 BXT-59
Oil filter FL-910 FL-820S
Spark plugs
1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Engine coolant (2.3L
engine with manual
transmission)10.5 quarts
(10.0L)
MotorcraftPremium
Gold Engine Coolant with
bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant (2.3L
engine with automatic
transmission)10.2 quarts
(9.7L)
Engine coolant (4.0L
engine with manual
transmission)13.7 quarts
(13.0L)
Engine coolant (4.0L
engine with automatic
transmission)13.2 quarts
(12.5L)
Cooling system stop leak
pellets—MotorcraftCooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil
(2.3L engine)4.0 quarts
(3.8L)MotorcraftSAE 5W-20
Premium Synthetic Blend
Motor Oil (US)
MotorcraftSAE 5W-20
Super Premium Motor Oil
(Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine oil
(4.0L engine)5.0 quarts
(4.7L)MotorcraftSAE 5W-30
Premium Synthetic Blend
Motor Oil (US)
MotorcraftSAE 5W-30
Super Premium Motor Oil
(Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12
(Canada) /
WSS-M2C929-A and API
Certification Mark
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Automatic transmission
fluid (4X2 vehicles with
2.3L engine)9.9 quarts
(9.4L)
3
Motorcraft
MERCONVATF
4
XT-5-QM /
MERCONV Automatic transmission
fluid (4X2 vehicles with
4.0L engine)10.0 quarts
(9.5L)
3
Automatic transmission
fluid (4X4 vehicles with
4.0L engine)10.3 quarts
(9.8L)
3
Manual transmission fluid
(5-speed)2.8 quarts (2.65L)
5
Transfer case fluid (4X4)1.25 quarts
(1.2L)MotorcraftTransfer Case
FluidXL–12 /
—
Power steering fluidFill between
MIN/MAX line on
reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Front axle fluid (4X4)3.6 pints
(1.7L)MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid5.0-5.3 pints
(2.4-2.5L)
6,7,8
MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (FX4 only)5.25-5.5 pints
(2.5-2.6L)
6,7,8
MotorcraftSAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid2.75 quarts
(2.6L)MotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that
is specified dual usage MERCON/MERCONV. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
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ENGINE DATA
Engine 2.3L I4 engine 4.0L V6 engine
Cubic inches 138 245
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.7:1
Engine drivebelt routing
•2.3L I4 engine with A/C
•2.3L I4 engine without A/C
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•4.0L V6 engine with A/C
•4.0L V6 engine without A/C
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessories.com.
Exterior style
Bug shields
Chrome exhaust tips
Deflectors
Running boards
Splash guards
Step bars
Tonneau covers
Wheels
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
Accessories
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A
ABS (see Brakes) .....................164
AdvanceTrac ..............................167
Air cleaner filter ...............266–267
Airbag supplemental restraint
system ....................................90, 98
and child safety seats ..............92
description ..........................90, 98
disposal ....................................100
driver airbag ..................90, 93, 99
indicator light ...................98, 100
operation .......................90, 93, 99
passenger airbag ...........90, 93, 99
side airbag .................................98
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................244
Anti-lock brake system
(see Brakes) ......................164–165
Anti-theft system ........................66
Audio system
(see Radio) ......................19, 21, 26
Automatic transmission ............174
driving an automatic
overdrive .................................174
fluid, refill capacities ..............268
fluid, specification ..................268
Auxiliary input jack (Line in) ....32
Auxiliary power point .................56
Axle
lubricant specifications ..........268
refill capacities ........................268
B
Battery .......................................242
acid, treating emergencies .....242jumping a disabled battery ....210
maintenance-free ....................242
replacement, specifications ...267
servicing ..................................242
Belt-Minder...............................85
Booster seats .............................114
Brakes ........................................164
anti-lock ...........................164–165
anti-lock brake system (ABS)
warning light ...........................165
fluid, checking and adding ....262
fluid, refill capacities ..............268
fluid, specifications .................268
lubricant specifications ..........268
parking ....................................166
shift interlock ..........................173
Bulbs ............................................48
C
Capacities for refilling fluids ....268
Cell phone use ..............................9
Changing a tire .........................201
Child safety seats ......................105
attaching with tether straps ..110
in front seat ............................106
in rear seat ......................106, 109
LATCH .....................................110
recommendations ...................103
Child safety seats - booster
seats ...........................................114
Cleaning your vehicle
engine compartment ..............227
instrument panel ....................229
interior .....................................230
plastic parts ............................228
safety belts ..............................230
washing ....................................225
waxing .....................................226
Index
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