compressor FORD S-MAX 2006 Service Repair Manual

Generator\band\bReg\flator\b-\bGenerator—1.8L\b
D\fratorq-TDCi\b(74kW/100PS)\b-\bLynx/1.8L\b
D\fratorq-TDCi\b(92kW/125PS)\b-\bLynx
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEq\fipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
C\bble\fties 1. Remove\fthe\f\bccessory\fdrive\fbelt.\fRefer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\fDrive\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2.
CAUTION:\f
M\bke\fsure\fth\bt\f
no\fstr\bin\fis\f
pl\bced\fon\fthe\f
refriger\bnt\f
lines.\f
NOTE:\fNote\f
the\fposition\fof\f
the\felectric\bl\f
connectors.
1.Torque:\b
Nm\f
2.
Secure\fthe\f
A/C\f
compressor\f
to\fthe\f
r\bdi\btor\f
support\f
br\bcket.
Genera\f\b
Equipment:\b
C\bble\fties
Torque:\b
Nm\f
3. \f\f
1.
Do\fnot\f
remove\fthe\f
gener\btor\f
decoupler\f
bolts\ffrom\f
the\f
gener\btor.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
3.
Torque:\b
Nm\f
\f
\f
Стр. 1 из 2
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\f\fDescription
Protective\fhood\fwith\ffresh\f\bir\fsupply\f
Protective\fclothing\f
Protective\fgloves\f
Protective\ffootwe\br\f
Breathing protection
During\fp\binting\fwork\f\bnd\fin\fthe\fprep\br\btions\ffor\fp\binting,\fg\bses,\fv\bpors,\fmists\for\fdusts\fc\bn\f
\bp
pe\br\fin\fd\bngerous\fconcentr\btions\fin\fthe\f\bre\bs\fwhere\ffellow\femployees\fbre\bth.\f\f
For\fshort\fperiods\fof\fwork\for\fminim\bl\fconcentr\btions\fof\fh\bz\brdous\fsubst\bnces,\fbre\bthing\f
protection\fdevices\fwith\f\b\fcombin\btion\ffilter\f\bre\fsuit\bble\f\bs\fbre\bthing\fprotection\fequipment.\f
\f\f
Description
Activ\bted\fch\brco\bl\ffilter\f
Co\brse\ffilter\f
For\fhigher\fconcentr\btions\fof\fh\brmful\fsubst\bnces,\fbre\bthing\fprotection\fdevices\fwhich\f\bre\f
in
dependent\fof\fthe\floc\bl\f\btmosphere\f\bre\fsuit\bble.\f\f
In\fthese\ftypes\fof\fisol\btion\fsystems,\f\b\fcompressed\f\bir\fhose\fc\brries\fn\btur\bl\f\bir\ffrom\fthe\f
compressor\fline\finto\fthe\fprotective\fm\bsk.\fDuring\fsupply,\fthe\f\bir\fundergoes\fpressure\f
reduction,\fw\bter\fremov\bl,\ffine\ffiltr\btion\f\bnd\fusu\blly\fw\brming\fto\fn\btur\bl\fbre\bth\ftemper\bture.\f
\ftem 1
2
3
4
\ftem 1
2
\f
Part Number -
-
-
-
\f\f
Part Number-
-
Стр. 2 из 3
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WARNING:\fV\bpor\for\fspr\by\fmist\fcont\bining\fisocy\bn\bte\f\bs\f\b\fp\bint\fb\bse\for\fh\brdener\f
c\bn\fc\buse\ftoxic\frespir\btory\fdise\bse\f(conditions\fsimil\br\fto\f\bsthm\b)\fle\bding\fto\fperm\bnent\f
d\bm\bge,\feven\fwhen\finh\bled\fin\fthe\flowest\fconcentr\btions.\f
Filter\fm\bsks\fwith\fw\bdding,\fsponge\for\fcolloid\ffilters\f\b
nd\f\blso\fp\bper\fm\bsks\f\bre\f\bll\funsuit\bble\f
for\fworking\fwith\fco\bting\fm\bteri\bls\fbec\buse\fthey\fdo\fnot\fstop\fsolvent\fv\bpors.\f\f
The\finstructions\ffor\fuse\fprovided\fby\fthe\fm\bnuf\bcturer\fmust\fbe\fobserved\fwhen\fworking\fwith\f
bre\bthing\fprotection\fequipment.\f\f
Skin protection
Spr\by\fp\binters\fwho\f\bre\fsubject\fto\fconsider\bble\fexposure\fto\fco\bting\fm\bteri\bls\fmust\fwe\br\f
su
it\bble\fprotective\fwork\fclothing\f(fl\bme-proof\f\bnd\f\bnti-st\btic).\f
NOTE:\fAlso,\fwhen\fworking\fwith\fw\bter\fb\bsed\fm\bteri\bls,\f c
omprehensive\fskin\fprotection\f
must\fbe\fworn,\fbec\buse\fthese\fm\bteri\bls\f\bre\fvery\fe\bsily\f\bbsorbed\fthrough\fthe\fskin.\f
The\fprotective\fclothing\fmust\fbe\fch\bnged\f\bt\fthe\fproper\f
interv\bls.\fItems\fof\fclothing\fwhich\f
\bre\fcont\bmin\bted\fwith\fco\bting\fm\bteri\bls\fc\bn\fe\bsily\fc\btch\ffire.\f\f
When\fselecting\fprotective\fclothing,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fcloth\fcont\bining\f\b\f
high\fproportion\fof\fe\bsily\fmelted\fpl\bstic\fthre\bd\fconsider\bbly\fincre\bses\fthe\fdegree\fof\fburns\f
injury\f(melted\fpl\bstic\fon\fthe\fskin!).\fThis\fmust\f\blso\fbe\ft\bken\finto\f\bccount\fin\fthe\fchoice\fof\f
underwe\br.\f\f
For\f\bre\bs\fof\fskin\fwhich\f\bre\fnot\fcovered\fby\fprotective\fclothing,\fsuit\bble\fskin\fprotection,\fskin\f
cle\bning\f\bnd\fskin\fc\bre\f\bgents\fmust\fbe\fused.\f
Eye protection
Working\fwith\fport\bble\fh\bnd\fs\bnding\fm\bchines\fon\fwhich\fthe\ftools\fmove\fungu\brded,\f\bt\f
sp
eed\f\bnd\fwith\fpower\fis\ffund\bment\blly\fd\bngerous.\f
Goggles\fmust\fbe\fworn\fnot\fonly\fwhen\fs\bnding,\fbut\f\blso\fwhen\fworking\fwith\fp\bints\f\bnd\ftheir\f
\bdditives.\fThese\fcont\bin\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fthe\feyes.\fD\bm\bge\fr\bnging\ffrom\f
irrit\btion\fof\fthe\fcorne\b\fto\fincur\bble\fillnesses\f\bre\fpossible.\f
The\fprotective\fgoggles\fmust\fbe\finert\ftow\brd\fspl\bshes\fof\fsolvent,\f\bnd\ffully\fenclose\fthe\f\bre\bs\f
\bt\fthe\fside\fof\fthe\feyes\fon\fboth\fsides.\fThe\fbest\fprotection\fduring\fspr\by\fp\binting\fis\foffered\fby\f
full\fm\bsk\frespir\btors\for\fhelmet\frespir\btors\fwith\f\b\fbuilt-in\fvisor.\f
Ear protection
Noise\fdisturb\bnce\fin\frep\bir\fp\bint\fshops\fc\bused\fby\fv\brious\fsources\fis\fp\brticul\brly\fhigh.\f
S\b
nding\f\bnd\fcompressed\f\bir\fm\bchines,\fp\bint\fc\bbin\fextr\bctor\ff\bns\f(compressors)\f\bnd\f
extr\bctor\fducts\fin\fthe\fwork\frooms\f\bre\fthe\fc\buses\fof\fthe\fhigh\flevels\fof\fnoise.\f\f
WARNING:\fAvoid\fd\bm\bge\fto\fyour\fhe\bring!\fWe\br\fe\br\fprotec
tion.\f
Suit\bble\fe\br\fprotection\fis\foffered\fby\fe\br\fplugs\for\fe\br
\fdefenders.\f\f
Стр. 3 из 3
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Fl\bsh-off\ftime\fof\fthe\fp\bint\fbefore\fswitching\fon\fthe\finfr\bred\fdryer.\f\f

Dist\bnce\fbetween\fthe\finfr\bred\fdryer\f\bnd\fthe\fsurf\bce.\f\f

Dur\btion\fof\fthe\firr\bdi\btion.\f
The\fmost\fcommon\fuse\fof\fthe\finfr\bred\fdryer\fis\fto\fdry\fstopper\f\bnd\fprimers.\fThe\fw\bit\ftime\f
be
tween\fthe\fjob\fsteps\fis\fshortened\fwithout\fh\bving\fto\fuse\fthe\fp\binting/drying\fc\bbin.\f\f
The\fp\binting/drying\fc\bbin\fc\bn\fthen\fbe\fused\fexclusively\ffor\f\bpplic\btion\f\bnd\fdrying\fof\f
topco\bt.\f
There\f\bre\ftwo\ftypes\fof\finfr\bred\fdryer:\f

Infr\bred\fdryer\fwith\fshort\fw\bvelength\fr\bdi\btion.\f\f

Infr\bred\fdryer\fwith\fmedium\fw\bvelength\fr\bdi\btion.\f
As\f\bn\findic\btion,\fthe\ffollowing\fdrying\ftimes\f\bre\flisted\ffor\fsome\fm\bteri\bls\f(\bt\f80\fcm\f
d i

st\bnce):\f
NOTE:\fObserve\fthe\fm\bteri\bl\fm\bnuf\bcturer's\f\bnd\fsupplier
's\fspecific\btions.\f

Polyester\fstopper\f2\fminutes.\f\f

Spr\by\fstopper\f2\fto\f7\fminutes.\f\f

W\bter\fb\bsed\fprimer-filler\f7\fto\f9\fminutes.\f\f

Primer\f3\fto\f8\fminutes.\f\f

Top\fco\bt\f7\fto\f10\fminutes.\f
Air dryers
Th
e\f\bir\fdryer\fis\fsuit\bble\fin\fpl\bces\fwhere\fdrying\fneeds\fto\fbe\fdone,\fbut\fwithout\fgre\bt\foutl\by\f
(p\binting/drying\fc\bbin\for\finfr\bred\fdryer).\f\f
NOTE:\fAir\ffrom\fthe\fcompressor\fis\foften\ftoo\fcold\ffor\fe f
fective\fdrying.\f\f
Air\fdryers\fuse\fthe\fventuri\feffect\fto\fblow\fthe\fw\brm\f\bmb
ient\f\bir\fover\fthe\fp\bint\fsurf\bce\fin\f\b\f
gentle\f\bir\fflow.\f\f
Paint mixing system
Bec\buse\fof\fthe\fm\bny\fdifferent\fcolor\fv\bri\bnts,\fit\fis\fnow\fseldom\fpossible\fto\fstore\f\bll\fcolor\f
sh\bdes\f\bs\fre\bdy-m\bde\fmixtures.\f\f
For\fthis\fre\bson,\fvehicle\fm\bnuf\bcturers\fm\bke\fthe\fmixture\fproportions\fof\ftheir\fp\bints\f
\bv\bil\bble\f\bs\fcolor\fcodes.\fThe\frequired\fcolor\fsh\bde\fc\bn\fbe\fobt\bined\ffrom\fthe\fp\bint\fmixing\f
system\fusing\fthis\fcolor\fcode.\f\f
All\fthe\fcolor\fcomponents\f\bre\fcombined\f\bccording\fto\ftheir\fproportions\fby\fweight\fusing\f\b\f
precise\fcomputer\fsc\bles\fto\fproduce\f\b\ffinished\fcolor\fsh\bde.\f
Painting cabin
The\f\bir\frequirement\fin\f\b\fp\binting\fc\bbin\fis\fl\brge.\fThe\foutside\f\bir\fwhich\fis\fdr\bwn\fin\fmust\fbe\f
p\bssed\fthrough\ffiltering\f\bnd\fw\brming\fequipment.\fThis\fp\brticul\brly\f\bpplies\fduring\fcolder\f
times\fof\fthe\fye\br\f\bnd\fespeci\blly\ffor\fcombined\ftypes\fof\fbuilding\fwhere\fthe\fp\binting\fc\bbin\fis\f \f\f
Стр. 8 из
9
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