clock FORD S-MAX 2006 Service User Guide

\f\fDescrip\bion
Clockspring\f
Steering\fwheel\frot\btion\fsensor\f
EHPS\fpump\f
Th

e\fpower\fsteering\fpump\fcomprises\f\bn\felectric\fmotor,\fhydr\bulic\fpump,\fpower\fsteering\ffluid\f
reservoir\f\bnd\f\b\fpower\fsteering\ffluid\freservoir\fextension\fto\fm\bint\bin\fthe\ffluid\flevel\fin\fthe\f
reservoir\f\bnd\fto\frefill\fthe\fsystem\fduring\fservice.\f
\f\f
Descrip\bion
EHPS\fpump\freservoir\fextension\f
EHPS\fpump\f
A\fpressure\frelief\f\bnd\fcheck\fv\blve\fis\fbuilt\finto\fthe\fEHPS\fpump\fhousing\fwhich\flimits\fthe\f
hy
dr\bulic\ffluid\fpressure\fto\f\b\fm\bximum\fof\f125\fb\br.\fThe\fcheck\fv\blve\fwill\f\bllow\ftr\bpped\f\bir\fto\f
vent\fthe\fEHPS\fpump\fwhen\fthe\fEHPS\fpump\fis\fnot\foper\bting.\f I\bem
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2
I \b

em
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Steering\bCol\fmn\b-\bSteering\bCol\fmnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Steering\fge\br\fto\fbulkhe\bd\fse\bl\f
Steering\fcolumn\f
Steering\fcolumn\fupper\fshroud\f
P\bssive\f\bnti-theft\fsystem\f(PATS)\ftr\bnsceiver\f
Windshield\fwiper/w\bsher\fswitch\f
Clockspring\f\bnd\fsteering\fwheel\frot\btion\fsensor\f\bssembly\f
Driver\f\bir\fb\bg\fmodule\f
Steering\fwheel\f
Turn\fsign\bl\fl\bmp\fswitch\f
Wiring\fh\brness\f
Steering\fcolumn\flower\fshroud\f
Ignition\fswitch\f
On\fvehicles\fwith\f\butom\btic\ftr\bnsmission,\fthe\fsteering\fwheel\fc\bn\fbe\fequipped\fwith\fselect\f
\bn
d\fshift\fswitches\fwhich\f\bre\fintegr\bted\finto\fthe\fsteering\fwheel\fspokes.\f
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12
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Steering\bCol\fmn\b-\bSteering\bWheelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Dr
iver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Fro
m:\f13-07-2009 \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Up\f

To:\f13-07-2009\f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h

eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
3. \f\f 2.Torque:\b 48\fNm
\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l

ockspring\frotor\fdoes\fnot\frot\bte.\f
Secure\fthe\fclockspring\frotor\fwith\f\bdhesive\ft\bpe\f
to
\fthe\fclockspring\fouter.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cl
ockspring\fpins\f\bre\fnot\fbent\for\fd\bm\bged.\f
C\brry\fout\fthe\fclockspring\f\bdjustment\fprocedure,\f
if\fthe\fyellow\froller\fis\fnot\fvisible\fin\fthe\fclockspring\f
\f\f
\f\f
\f\f
\f\f
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window.\f
Refer\fto:\fClockspring\fAdjustment \f(501-20B\f
Sup

plement\bl\fRestr\bint\fSystem,\fGener\bl\f
Procedures).\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bSwitchesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
P\bssive\f\bnti-theft\fsystem\f(PATS)\ftr\bnsceiver\f\f
Steering\fcolumn\fmultifunction\fswitch\fright-h\bnd\f
Steering\fcolumn\fswitch\fc\brrier\f
Clockspring\f\bnd\fsteering\fwheel\frot\btion\fsensor\f
Steering\fcolumn\fmultifunction\fswitch\fleft-h\bnd\f
Ignition\fswitch\f
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Installation 12.
CAUTION:\fOnly\frot\bte\fthe\fc\bmsh\bft\fclockwise.
13.
In\ftall\bthe\bSpecial\bTool(\f):\b 303-1504\f
1. R
efer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01B\fEngine\f-
\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Special\bTool(\f):\b 303-748\f
3. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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7.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f\bpproxim\btely\f20\f
mm\fbefore\ftop\fde\bd\fcenter\f(TDC).\f
8. Inst\bll\fTorque:\b \f
7\fNm
\f
15\fNm
\f
55\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
9.CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
\f
\f
\f\f
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22.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
23.Spec\fal\bTool(s):\b 303-509\f
24. T
orque:\b 7\fNm
\f
25. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
26.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Spec\fal\bTool(s):\b 303-748\f
27. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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28. \f\f

CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponent\f
\bligns\fwith\fthe\finst\bll\btion\fm\brk.\f

Torque:\b \f
10
0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
29. Remove\bthe\bSpec\fal\bTool(s):\b 303-748\f
30. R
emove\bthe\bSpec\fal\bTool(s):\b 303-1504\f
31.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
32. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Refer\fto\fthe\fworkshop\fliter\bture\ffor\fthe\fex\bct\fprocedure\ffor\f\btt\bching\f\bnd\fusing\fthe\fnew\f
speci\bl\ftool\f(303-1178).\f
For\fdetection\fof\fthe\fCMP\fsensor\fsign\bls,\freference\fm\brks\fin\fthe\fform\fof\fgrooves\fh\bve\fbeen\f
m\bchined\finto\fthe\fends\fof\fthe\fc\bmsh\bfts.\fWhen\fthe\fc\bmsh\bfts\f\bre\fset\fprecisely\fto\fthe\f
timing\fm\brks,\fthe\fm\bchined\fm\brk\fon\fthe\fexh\bust\fc\bmsh\bft\fis\floc\bted\froughly\f\bt\fthe\f5\f
o'clock\fposition\f\bnd\fthe\fm\bchined\fm\brk\fon\fthe\fint\bke\fc\bmsh\bft\fis\floc\bted\f\bt\f8\fo'clock.\f
No\fm\brks\fh\bve\fbeen\fprovided\fon\fthe\fc\bmsh\bfts\fin\fproduction;\fwe\ftherefore\frecommend\f
m\brking\fthe\fc\bmsh\bfts\fbefore\fremoving\fthem.\f
Camshaft bearings\f
V\blve\fcover\f\bnd\fcylinder\fhe\bd\f
\f\f
\fescription
C\bmsh\bft\fbe\brings\f
V\blve\fcover\f
Cylinder\fhe\bd\f
Sp\brk\fplug\fwell\fse\bling\fring\f
Exh\bust\fc\bmsh\bft\f
Int\bke\fc\bmsh\bft\f
The\fc\bmsh\bfts\f\bre\fsupported\fin\fthe\fcylinder\fhe\bd\f(lower\fc\bmsh\bft\fbe\brings)\f\bnd\fin\fthe\f
v\b
lve\fcover\f(upper\fc\bmsh\bft\fbe\brings)\fby\fsix\fbe\brings.\f
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