engine FORD S-MAX 2006 Service Repair Manual

Page 821 of 4402

27. Position\fthe\fPAS\fpump\fto\fone\fside.\f
28. Position\fthe\fA/C\fcompressor\fto\fone\fside.\f29. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n

d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f
General \bqui\fment: Mo
unting\ft\bble\fset\f
30. \f
31. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 825 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-14B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
1. \f
2. \f
3. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 832 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fisassembly
Special Tool(s)
Ge
neral Equipment
Vehicles with mechanical timing belt tensioner
211-014\f
Remover,\fSteering\fWheel\f
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
Punch
Two leg puller 1. \f
2. \f
3

. General \bqui\fment: Two\fleg\fpuller\f
4. \f
\f
\f
\f\f
\f\f
\f
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Page 841 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fisassembly and Assembly of Subassemblies
Special Tool(s)
\fisassembly
As

sembly
303-361B\f
Compressor,\fV\blve\fSpring
\f
303-361B-06\f
Ad\bpter\ffor\f303-361B\f
303-508\f
Pliers,\fV\blve\fStem\fSe\bl\f1. Special\bTool(\f):\b 303-361B,\f303-361B-06 \f
2. Sp

ecial\bTool(\f):\b 303-508\f
3. T

o\finst\bll,\freverse\fthe\f\bssembly\fprocedure.\f
\f
\f
\f
\f\f
\f\f
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Page 842 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special Tool(s)
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner\f
303-1178\f
Timing\fTool\fC\bmsh\bft\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
303-1180\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
303-1181\f
Inst\bller,\fCr\bnksh\bft\fRe\br\fSe\bl\f
303-1182\f
Timing\fTool,\fCr\bnksh\bft\f
\f
\f
\f
\f
\f
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Page 843 of 4402

Materials
General Equipment
303-318\f
Aligner/Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
Piston ring compressor
Round-ended steel rule1.
NOTE:\fThis\fstep\fis\f
only\fnecess\bry\f
when\finst\blling\f\b\f
new\fcomponent.
Refer\fto:\f
Specific\btions
01D\fEngine\f
Dur\btec\f
(162kW/220PS)\f
Specific\btions).
2.CAUTION:\f
M\bke\fsure\fth\bt\fthe\f
components\f\bre\f
inst\blled\fto\fthe\f
position\fnoted\f
before\fremov\bl.
Apply\f\b\fthin\fco\bting.
Material\b
5W-30\f(WSS
M2C913-
\f
\f
\f
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Page 846 of 4402

11.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\finst\blled\f
to\fthe\fposition\fnoted\fbefore\fremov\bl.\f
General E\fuipment\b Pi
ston\fring\fcompressor\f
12.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\finst\blled\f
to\fthe\fposition\fnoted\fbefore\fremov\bl.\f
Apply\f\b\fthin\fco\bting.\f
Mat

erial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
13.CAUTIONS:
M\bke\fsure\fth\bt\f
the\fcomponents\f
\bre\finst\blled\fto\fthe\f
position\fnoted\f
before\fremov\bl.
M\bke\fsure\fth\bt\f
new\fbolts\f\bre\f
inst\blled.
Apply\f\b\fthin\fco\bting.
Material\b
\f
\f\f
\f\f
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Page 850 of 4402

27. Apply\f\b\fthin\fco\bting.\fMaterial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
28. M

aterial\b Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLP\f(WSK-
M2G348
5U7J-M2G348-BA) \f
29.
Tor\fue\b
30.Special Tool(s)\b 303-318\f
\f\f
\f\f
\f\f
\f
\f\f
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Page 859 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-14B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
1.Torque:\b 17\fNm\f
2. Torque:\b 48\fNm
\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 7
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Page 866 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Mounting table set
Retaining Strap 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn

d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
2.Remove the S\fecial Tool(s): 303-122\f
3. To
rque: 48\fNm
\f
4. Torque: 48\fNm
\f
\f
\f
\f
\f\f
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