FORD S-MAX 2006 Service Repair Manual

Mate\bials
Gene\bal Equipment All vehicles
308-789\f
Inst\bller,\fDrivesh\bft\fSe\bl\f
308-796\f
G\buge\f
308-798\f
Inst\bller\fBe\bring\fCup\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fDCW9U7J-99J9624-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Cable ties
H\ft ai\b gun
Ti\be leve\b1.Special\bTool(\f):\b 30
8-798\f
Mate
rial:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-
D2\f/\f7U7J
M2C200-BA) \f
\f
\f
\f
\f
Стр. 2 из 17
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2.NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
Special\bTool(\f):\b303-132\f
3.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
Special\bTool(\f):\b 303-132\f
4. \f
\f 1. General\bEquipment:\b Hot\f\bir\fgun\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
5. Special\bTool(\f):\b 3
08-798\f
6. Sp
ecial\bTool(\f):\b 308-798\f
\f\f
\f\f
\f
\f
\f
Стр. 3 из
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7. Inst\bll\fthe\ffollowing\fitems:\f1.CAUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
8.Special\bTool(\f):\b 205-070,\f206-003,\f 307-430\f
9. \f
\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
10.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
\f\f
\f
\f
\f\f
Стр. 4 из
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11.Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
12. Torque:\b 10\fNm
\f
13. \f
14. \f\f

Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorrect\f
re\bdings.\f
Special\bTool(\f):\b 307-300-02,\f307-300-03\f

Record\fthe\fme\bsurement\fresults.\f
Sp

ecial\bTool(\f):\b 308-796\f
15.

\f\f
\f
\f
\f
\f
\f
Стр. 5 из 17
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Me\bsure\fthe\frequired\fthickness\fof\fthe\f1st-2nd\f\bnd\f5th
6th\fge\br\foutput\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

1st-2nd\f\bnd\f5th-
6th\fge\br\foutput\fsh\bft\fbe\bring\fpre
0.20\fmm.\f


Ex\bmple:\f1.11\fmm\f+\f1.16\fmm\f+\f1.15\fmm,\fdivided\fby\f3\f
=\f1.13\fmm.\f1.13\fmm\f+\f0.20\fmm\f=\f1.33\fmm.

Determined\fshim\fthickness:\f1.33\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
16. \f\f
Me\bsure\fthe\frequired\fthickness\fof\fthe\f3rd-
4th\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

3rd-4th\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.15\fmm.\f

Ex\bmple:\f1.27\fmm\f+\f1.28\fmm\f+\f1.27\fmm,\fdivided\fby\f3\f
=\f1.27\fmm.\f1.27\fmm\f+\f0.15\fmm\f=\f1.42\fmm.\f

Determined\fshim\fthickness:\f1.42\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
17. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f 3

. \f
18. Inst\bll\fthe\ffollowing\fitems:\f 1.CAUTIONS:\f
T\b

ke\f
extr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
\f
\f
Стр. 6 из 17
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19. \f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
20.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
21.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
22. Torque:\b 10\fNm
\f
23. \f
\f
\f
\f
\f
Стр. 7 из 17
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24. \f\f

Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorrect\f
re\bdings.\f
Special\bTool(\f):\b 307-300-02,\f307-300-03\f

Record\fthe\fme\bsurement\fresults.\f
Sp

ecial\bTool(\f):\b 308-796\f
25.

\f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\finput\fsh\bft\f
\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

Input\fsh\bft\fbe\bring\fpre-lo\bd:\f0.03\fmm.\f


Ex\bmple:\f1.10\fmm\f+\f1.12\fmm\f+\f1.14\fmm,\fdivided\fby\f3\f
=\f1.12\fmm.\f1.12\fmm\f+\f0.03\fmm\f=\f1.15\fmm.

Determined\fshim\fthickness:\f1.15\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
26. \f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\freverse\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

Reverse\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.11\fmm.\f

Ex\bmple:\f1.40\fmm\f+\f1.40\fmm\f+\f1.40\fmm,\fdivided\fby\f3\f
=\f1.40\fmm.\f1.40\fmm\f+\f0.11\fmm\f=\f1.51\fmm.\f

Determined\fshim\fthickness:\f1.51\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
27. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f
3

. \f
\f
\f
Стр. 8 из 17
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Vehicles with 2.5L engine
Vehicles with 2.2L diesel engine
28. Inst\bll\fthe\ffollowing\fitems:\f
1.C

AUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
29. \f\f


Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
30.

Inst\bll\fthe\ffollowing\fitems:\f 1. CAUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
\f
\f
\f\f
Стр. 9 из 17
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All vehicles
31. \f\f


Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
32.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
33. Torque:\b 10\fNm
\f
\f
\f\f
\f
Стр. 10 из 17
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Vehicles with 2.5L engine
Vehicles with 2.2L diesel engine
34. \f
3
5

. \f\f

Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorrect\f
re\bdings.\f
Special\bTool(\f):\b 307-300-02,\f307-300-03\f

Record\fthe\fme\bsurement\fresults.\f
Sp

ecial\bTool(\f):\b 308-796\f
36.

\f\f

Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorrect\f
\f
\f
\f
Стр. 11 из 17
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