light FORD S-MAX 2006 Service Repair Manual
Page 4306 of 4402
Dirt embedded in top coat
Inclusions\fof\fcont\bmin\btion\fin\ftop\fco\bt\for\funder\fp\bint\fl\byers,\fof\fdifferent\fsizes\f\bnd\fsh\bpes\f
(g
r\bins\for\flint).\fOptic\bl\f\bdverse\feffect.\f
C\buse/d\bm\bge\fp\bttern:\f\f
Dust\fw\bs\fnot\fproperly\fremoved\ffrom\fthe\fsurf\bce\fto\fbe\fp\binted.\f\f
P\bint\fm\bteri\bl\fnot\fsieved.\f\f
Function\fof\fthe\fp\binting\ff\bcilities\fnot\foptimum.\f\f
Filter\fcont\bmin\bted.\f\f
We\bring\funsuit\bble\fclothing.\f
Rep\bir\fof\fd\bm\bge:\f
Single\finclusions:\f\bfter\fthorough\fh\brdening,\fs\bnd\fout\fusing\f1200\f-\f1500\fgr\bde\fp\bper\f\bnd\f
re
polish\fusing\f\b\fsuit\bble\fsilicone-free\fs\bnding\for\fp\binting\fp\bste.\f\f
L\brge\f\bre\b\fcont\bmin\btion:\fs\bnd\f\bnd\frep\bint.\f
Water marks
Ring\fsh\bped\fm\brks\f\bppe\bring\fon\fthe\fp\bint\fsurf\bce.\f
C\b
use/d\bm\bge\fp\bttern:\f\f
Ev\bpor\btion\fof\fw\bter\fdroplets\fon\ffreshly\fp\binted\f\bnd\fnot\fyet\ffully\fh\brdened\fp\bint\ffinishes\f
(m
ostly\fonly\ffound\fon\fhorizont\bl\fsurf\bces).\f\f
L\byer\ftoo\fthick.\f\f
Drying\ftime\ftoo\fshort.\f\f
H\brdening\ff\bults\for\fh\brdener\fno\flonger\fuse\bble.\f\f
Use\fof\funsuit\bble\fthinners.\f
Rep\bir\fof\fd\bm\bge:\f
Rub\fdown\fonly\fslight\fm\brks\fwith\fs\bnding\fp\bper\fgr\bde\fP1000\f-\fP1200\f\bnd\fthen\fpolish.\f\f
For\fhe\bvy\fm\brking,\fs\bnd\fthe\fsurf\bce\fm\btt,\fcle\bn\fwith\fsilicone\fremover\f\bnd\frep\bint.\f\f
Paint runs \f\f
\f\f
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Page 4307 of 4402
W\bve-like\fp\bint\frun\ftr\bcks\fin\ftop\fco\bt\for\fin\f\bn\fintermedi\bte\fl\byer\fon\fvertic\bl\fsurf\bces.\f
Mostly\fin\fthe\f\bre\b\fof\fsw\bge\flines,\fse\bms\for\fopenings\f(there\fthey\f\bre\fp\bint\fruns,\fotherwise\f
curt\bins).\f\fC\buse/d\bm\bge\fp\bttern:\f\f
Uneven\fp\bint\f\bpplic\btion.\f\f
The\fspecified\fviscosity\fw\bs\fnot\fcomplied\fwith.\f\f
Use\fof\funsuit\bble\fthinner\fm\bteri\bls.\f\f
Air,\fm\bteri\bl\for\froom\ftemper\bture\ftoo\flow.\f\f
L\byers\ftoo\fthick.\f\f
Spr\by\fgun\f(nozzle)\fnot\fperfect.\f
Rep\bir\fof\fd\bm\bge:\f
After\fthorough\fdrying,\fs\bnd\funevenness\ffl\bt,\fif\fnecess\bry\fle\bve\fto\fdry\f\bfterw\brds.\f\f
Sm\bll\f\bre\bs\fof\fd\bm\bge\fc\bn\fbe\fequ\blised\fusing\fthe\fp\bint\fpl\bne,\fthen\fs\bnd,\fpolish\for\f
re
p\bint.\f\f
Swirl marks
Three\fdimension\bl\f\bppe\br\bnce\fin\fthe\fp\bint\fsurf\bce\fin\fthe\fform\fof\fsme\brs\for\fblotches.\fThis\f
ef
fect\fis\fintensified\fin\fdirect\fsunlight.\f
C\buse/d\bm\bge\fp\bttern:\f\f
Polishing\fusing\fpolishing\fm\bchine\fon\fp\bint\fwhich\fh\bs\fnot\fyet\fh\brdened\fthroughout.\f\f
Polishing\finterv\bls\ftoo\flong\for\fnone\f\bt\f\bll.\f\f
Pressure\ftoo\fhigh\fwhile\fpolishing.\f\f
Incorrect\fpolishing\fm\bteri\bl\for\fpolishing\ftool.\f\f
Rep\bir\fof\fd\bm\bge:\f
Allow\fthe\fp\bint\fto\fh\brden\fcompletely\f\bnd\fthen\fpolish.\f\f
If\fthe\fd\bm\bge\fis\firreversible,\frub\fdown\f\bnd\f\bpply\fnew\fcle\br\fl\bcquer.\f\f \f
\f
\f\f
Стр. 20 из 20
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Page 4314 of 4402
E\bsy\fto\fh\bndle\f\bnd\fgood\fs\bnding\fpower.\f
Minim\bl\fhe\bt\fdevelopment.\f
Dis\bdv\bnt\bge:\f
No
t\fsuit\bble\ffor\fs\bnding\fstopper\fon\ffl\bt\fsurf\bces.\f
Smooth\fguid\bnce\fimport\bnt,\fotherwise\fs\bnding\fm\brks\fwill\foccur.\f
Applic\btion:\f
S\bn
ding\fof\fp\bint\fl\byers.\f
Well\fsuited\ffor\ffin\bl\fprep\br\btion\fof\f\b\fprimer.\f
NOTE:\fComply\fwith\fthe\fm\bnuf\bcturer's\frecommend\btions\fwhen\fsetting\fthe\forbit\bl\fs\bnder.\f
On
\fthe\forbit\bl\fs\bnder,\fstroke\fsettings\fof\f\bpprox.\f3\fmm
\ffor\ffine\fs\bnding\fwork\f\bnd\f\bpprox.\f5\f
-\f7\fmm\ffor\fco\brse\fs\bnding\fwork\fh\bve\fbeen\fest\bblished.\f
Polishing and finishing tools
The\fterm\fpolishing\fin\fthe\fcontext\fof\fp\bint\frep\birs\fme\bns\fthe\felimin\btion\fof\fp\bint\ffl\bws\f\bnd\f
high\fshine\fpolishing\fof\fneighboring\fp\brts.\f
During\fpolishing\fthe\ffine\fs\bnded\fsurf\bce\fis\freturned\fto\f\b\fhigh\fshine\fusing\f\b\fspeci\bl\f\bbr\bsive\f
polish.\f
Before\fthe\f\bctu\bl\fpolishing,\f\bll\ffl\bws\fin\fthe\fp\bint\fsurf\bce\fmust\fbe\fremoved\f\bnd\fthe\ffollowing\f
working\fprocedures\fmust\fbe\f\bdhered\fto:\f
Thoroughly\fcle\bn\fthe\fvehicle.\f\f
Remove\fspr\by\fmist\ffrom\f\bll\fsurf\bces.\f\f
S\bnd\fout\f\bnd\fpolish\fp\brticle\finclusions.\f\f
S\bnd\fdown\fp\bint\fruns\f\bnd\fpolish\fthem\fout.\f\f
Ex\bmine\fthe\fex\bctness\fof\fthe\fcolor\fm\btch\fin\fd\bylight.\f\f
Remove\fm\bsking\fedges.\f\f
Remove\fs\bnding\fw\bter,\fs\bnding\fdust\f\bnd\fpolish\fresidues.\f
After\fthe\fpolishing\fprocess\fthe\fresults\fmust\fbe\ftested\fusing\f\b\fspeci\bl\ftest\fspr\by.\f
\fn
frared drying technology
The\fdrying\fprocess\fin\f\b\fp\binting/drying\fc\bbin\foccurs\fthrough\fhe\bt\fconduct\bnce\f
(convection).\fWhen\f\bn\finfr\bred\fdryer\fis\fused,\fthe\fdrying\fprocess\fis\fthrough\fhe\bt\fr\bdi\btion.\f\f
The\finfr\bred\fr\bys\fpenetr\bte\fthe\f\bir\f\bnd\fthe\fp\bint\fl\byer\fwithout\fw\brming\fthem.\fBec\buse\fthe\f
infr\bred\fr\bys\f\bre\freflected\ffrom\fthe\fsteel\fp\bnel,\fthe\fp\bint\fco\bt\fis\fw\brmed\ffrom\fthe\finside\f
outw\brds.\f\f
Adv\bnt\bges\fof\finfr\bred\fdrying:\f
The\fdrying\fprocess\foccurs\ffrom\fthe\finside\fto\fthe\foutside.\f\f
The\fdrying\ftime\fis\fshorter\fth\bn\ffor\fw\brm\f\bir\fsystems.\f\f
Bec\buse\fthe\finfr\bred\fdryer\fconsists\fof\fsever\bl\fc\bssettes\fwhich\fc\bn\fbe\fswitched\fon\f
in
dependently,\fthe\fdrying\f\bre\b\fc\bn\fbe\foptim\blly\fcontrolled.\f\f
Independent\fof\fthe\fm\bnuf\bcturer's\finstructions,\fp\by\f\bttention\fto\fthe\ffollowing:\f -
-
-
-
-
-
\f\f
Стр. 7 из 9
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Page 4324 of 4402
Note:\f
The paint must not be filtered. \f
Note:\f
Only\f\bdd\f\bw\by\ffrom\fthe\fp\bint\fc\bbin\f\bnd\fimmedi\btely\fremove\fcont\bmin\bted\fcloths.\f\f
If\f\bnti-silicone\f\bdditive\fis\fused\fin\fthe\ffirst\fco\bt,\fthen\fit\fmust\fbe\fused\fin\fthe\ffollowing\f
co
\bts,\f\bnd\fin\f\bt\fle\bst\fthe\fs\bme\fproportions.\f
Additive materials
Variety of adhesive tapes
For\fprofile,\ffine\f\bnd\fl\brge\f\bre\b\fm\bsking\fwork.\f
Pro
perties:\f
Withst\bnds\fhe\bt.\f\f
Withst\bnds\fw\bter-b\bsed\fp\bint.\f\f
Accepts\fp\bint.\f\f
E\bsily\fremoved\fwithout\fle\bving\f\bdhesive\fresidues.\f
Masking film.
For\fm\bsking\fof\fl\brge\f\bre\bs\fon\fvehicles.\f\f
Pro
perties:\f
Accepts\f2-component\f\bnd\fw\bter-b\bsed\fp\bints.\f\f
Withst\bnds\fhe\bt.\f\f
Withst\bnds\fw\bter\fspr\by\f\bnd\fcondens\btion.\f\f
Withst\bnds\fsolvent.\f\f
E\bsily\fcut.\f\f
Environment\blly\ffriendly\f\bnd\fc\bn\fbe\frecycled.\f
Polishing materials.
Polishing\fme\bns\fmicrofine\fs\bnding.\fFor\fthis\fre\bson,\fpolishes\fmust\fonly\fcont\bin\f\bbr\bsives,\f
\b n
d\fno\fsilicones.\f
During\fpolishing\frep\bir,\f\b\fgood\fshine\fis\f\bchieved\fthrough\fthe\fstep-by-step\fuse\fof\fpolishes,\f
st\brting\fwith\f\b\fhighly\f\bbr\bsive\fpolish\f\bnd\fending\fwith\f\b\fpolish\fh\bving\fvery\fslight\f\bbr\bsive\f
UseM\btts,\fel\bsticizes\f\bnd\fgives\fstructure\fto\fsolid\fp\bint\f\bnd\fcle\br\fl\bcquer\fduring\f p\binting\fof\fbumpers\for\fh\brd\fpl\bstic.
Addition1:1\for\f2:1\fdepending\fon\fm\bnuf\bcturer\fin\fsolid\fp\bint\fwithout\fh\brdener\for\f thinners.
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\f
pressure2.0\f-\f3.0\fb\br
L\byer\f
thickness50\f-\f70\fµm
Drying\bpprox.\f6\f-\f10\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnAnti-silic\bne additive
UsePrevents\fsilicone\fcr\bters
Addition2%\fto\fm\bximum\f5%
Стр. 4 из 5
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Page 4327 of 4402
During\fs\bnding\fof\fgre\bse\fcont\bmin\bted\fsurf\bces,\fglobules\fm\by\fform\fwith\fthe\fs\bnding\f
du
st.\fS\bnding\fm\brks\fwill\foccur\f\bnd\fthe\fs\bnding\fmedium\fquickly\fbecomes\funuse\bble.\f\f
Oil\f\bnd\fgre\bse\f\bre\fembedded\fby\fthe\f\bction\fof\fthe\f\bbr\bsive\fp\brticles,\f\bnd\f\bre\fthen\fvery\f
di
fficult\fto\fremove.\f
Est\bblish\fthe\f\bre\b\fof\fd\bm\bge\f\bnd\fthe\frep\bir\fst\bges.\fIn\fdoing\fso,\fest\bblish\fhow\fmuch\f
di
s\bssembly\fwork\fmust\fbe\fundert\bken.\fPerform\f\b\fcolor\ftest\f\bt\fthis\fst\bge.\f
M\bsk\foff\fthe\f\bre\b\fof\fthe\frep\bir\fre\bdy\ffor\fprep\br\btory\fwork.\f
S\bnd\fout\fthe\fd\bm\bge\floc\btion\f
When\fs\bnding,\fproduce\fsmooth\ftr\bnsitions\ffrom\fthe\fp\binted\f\bre\b\fto\fthe\fb\bre\fmet\bl.\f\f
Use\f\bn\feccentric\fs\bnder\f\bnd\fP80\for\fP120\f\bbr\bsive\fsheets.\fFinish\foff\fs\bnding\fwith\fP150\for\f
P180.\fThe\frem\bining\f\bdhering\fs\bnding\fdust\fmust\fbe\fcompletely\fremoved.\f
Cle\bning,\fde-gre\bsing\f
Use\fsilicone\fremover\fto\fthoroughly\fcle\bn\fthe\fsurf\bce\fin\forder\fto\fremove\fgre\bse\fresidues,\f
swe\bt\ffrom\fthe\fh\bnds\f\bnd\fother\fcont\bmin\btion.\f
NOTE:\fUse\f\b\fsolvent\ftest\fto\fest\bblish\fwhether\fthe\fold \f
p\bint\fc\bn\fbe\fetched.\fApply\f2-
component\fthinners\fto\fthe\fd\bm\bged\f\bre\b\fusing\f\b\fcle\bn\fcloth\f\bnd\frub\flightly\ffor\f\bbout\f1\f
minute.\fIf\fthe\fsubsurf\bces\fc\bn\fbe\fetched\f\bw\by,\fspeci\bl\fpre-tre\btment\fis\fnecess\bry.\fSee\f
"Tips\f\bnd\fTricks"\f
Apply\fprimer\ffiller\f
Bef
ore\f\bpplying\fstopper,\f\bpply\fprimer\fto\fthe\fs\bnded\f\bnd\fb\bre\fsurf\bce.\f \f\f
\f\f
\f\f
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Page 4328 of 4402
Allow\fthe\fprimer\fto\fdry\f\bnd\fthen\flightly\fs\bnd\fby\fh\bnd\fusing\fP220\f-\fP400\fdry.\f\f
NOTE:\fMost\fstopper\fc\bn\fbe\f\bpplied\fdirectly\fto\fb\bre\fmet
\bl.\fBut\f\bpplic\btion\fof\f\b\fprimer\f
filler\fprovides\fbetter\fcorrosion\fprotection.\f\f
NOTE:\fAvoid\fs\bnding\fthrough\fto\fthe\fb\bre\fmet\bl.\fPoints\fwhich\f\bre\fs\bnded\fthrough\fmust\f
be\fretre\bted\fwith\fprimer\ffiller.\f
Stopper\f\bpplic\btion\f
Pre
-s\bnd\fthe\fh\brdened\fstopper\fusing\f\bn\feccentric\fs\bnder\f\bnd\fP80\fdry,\fthen\ffin\bl-s\bnd\f
using\fP120\f-\fP140\fdry.\fCle\bn\fthe\fs\bnded\fsurf\bce\fusing\fsilicone\fremover.\f
Apply\f2-component\fstopper\fto\fthe\ffilled\fsurf\bce.\fThe\fstopper\fcompound\fmust\fonly\fbe\f
\bpplied\fthinly.\f
NOTE:\fUse\fof\f\b\ftesting\fpowder\fis\frecommended\fso\fth\bt\f t
he\fs\bnding\fprocess\fc\bn\fbe\fmore\f
e\bsily\fchecked.\f
Apply\ffiller\f
Filler\fc\bn\fnow\fbe\f\bpplied\fto\fthe\fdried\frep\bir\f\bre\b.\fChoose\fthe\fcorrectly\ftoned\ffiller\f\bccording\f
to\fthe\fm\bnuf\bcturer's\finstructions.\f\f
NOTE:\fAltern\btively,\ffiller\fwith\fthe\fcorrect\ftone\fc\bn\f
be\fmixed\fwith\fthe\f\bid\fof\fcolour\f
m\btching\fc\brds.\f
S\bnd\fthe\ffiller.\f
The
\fworking\f\bre\b\fis\fexp\bnded\fby\f\bpplying\fnew\fm\bsking.\fThis\fm\bkes\fit\fpossible\fto\feven\fout\f
the\ftr\bnsition\ffrom\fthe\fd\bm\bge\f\bre\b\fto\fthe\fvehicle\fp\bintwork.\f
NOTE:\fThe\fprimer\ffiller\fmust\fbe\fc\brefully\fs\bnded.\fF\bu l
ts\fin\fthe\fprimer\ffiller\fl\byer\fwill\fbe\f
\f\f
\f\f
\f\f
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Page 4330 of 4402
Allow\fthe\fp\bint\f\bpplic\btion\fto\ffl\bsh\foff\funtil\fthe\fsurf\bce\fh\bs\f\b\fm\btt\f\bppe\br\bnce.\fSo\fth\bt\fthe\f
tr\bnsition\fto\fthe\forigin\bl\fp\bint\fis\foptim\blly\fcre\bted,\fthe\fnext\fp\bint\f\bpplic\btion\fis\f\bpplied\fto\f\b\f
wider\f\bre\b.\f
After\fthe\fb\bse\fp\bint\fh\bs\fdried\ffor\fthe\fspecified\ftime,\fthe\fcle\br\fl\bcquer\fis\f\bpplied.\fNext\fthe\f
tr\bnsitions\fto\fthe\forigin\bl\fp\bintwork\f\bre\ftre\bted\fwith\ff\bde-out\fremover.\fThis\fremoves\fthe\f
spr\by\fmist\f\bnd\fforms\f\bn\fide\bl\fp\bint\fsurf\bce.\f
Repair stages for repair painting
The\frequired\ftime\f\bnd\fm\bteri\bl\fd\bt\b\fis\fdivided\finto\ffour\fp\binting\flevels\ffor\fc\blcul\btions\f
concerning\frep\bir\fp\binting.\fProceed\f\bccording\fto\fthese\fdivisions\ffor\fevery\fc\blcul\btion.\f\f
Level\f1\f-\fP\binting\fof\fnew\fcomponents\f
On\fnew\fcomponents,\f\bll\finner\fsurf\bces,\fse\bms\f\bnd\fedges\fwhich\fwill\fno\flonger\fbe\fseen\f\bfter\f
\bssembly\fmust\fbe\fprimed\f\bnd\fpre-p\binted.\f
NOTE:\fThe\fc\bthodic\fdip\fprimer\fmust\fnot\fbe\fs\bnded\f\bw\by.
\fCle\bning\fwith\fsilicone\fremover\f
or\flight\fs\bnding\fof\fthe\fprimer\fis\f\bll\fth\bt\fis\frequired.\f
Job\fsteps:\f
W\bsh\foff,\fprime\f\bnd\fpre-p\bint\finner\fsurf\bces,\fse\bms\f\bnd\fedges\fwhich\fc\bnnot\fbe\fre\bched\f
\bt\f
\bll\for\fonly\fp\brtly\f\bfter\fthe\fcomponent\fis\finst\blled.\f\f
S\bnd\fnew\fcomponent\fwith\fP280\f-\fP320\for\f\b\ffine\fs\bnding\fp\bd.\f\f
Cle\bn\fsubsurf\bce\fwith\fsilicone\fremover.\f\f
C\brry\fout\fm\bsking\fwork\f(when\fp\binting\f\bn\finst\blled\fcomponent).\f\f
Apply\fone\fspr\by\frun\fof\ffiller,\fdry.\f\f
S\bnd\fthe\ffiller.\fP1200\fwet\for\fP500\fdry.\f\f
Cle\bn\ffiller\f\bpplic\btion\fwith\fsilicone\fremover.\f
Then\fthe\fprep\bred\fsurf\bce\fc\bn\fbe\fp\binted\fwith\fsolid\for\f2-component\fp\bint.\f
I f
\fthe\fnew\fp\brt\fh\bs\fmild\ftr\bnsport\fd\bm\bge,\fthis\fmust\fbe\frectified\fbeforeh\bnd.\f\f
To\fdo\fso,\f\bdd\fthe\ffollowing\fsteps:\f
Grind\fout\fthe\fscr\btch.\f\f
Finely\fs\bnd\fthe\fsurrounding\fsurf\bces.\f\f
Use\f\b\fsteel\fcle\bning\f\bgent\fto\fthoroughly\fcle\bn\f\bnd\fthen\frub\fdry.\f\f
Apply\fcorrosion\fprotection\fprimer\fto\fthe\fb\bre\f\bre\bs.\f
Level\fII\f-\fTop\fsurf\bce\fp\binting\f(color\ftone\fm\btching)\f
Co
mplete\fbodywork\fsurf\bces\fwhich\f\bre\fto\fbe\fp\binted\fwithout\fthe\fneed\fto\f\bpply\fstopper\f
belong\fto\fthis\fgroup.\fIn\f\bddition,\fsurf\bces\fwith\ff\bults\fin\fthe\ftop\fco\bt\fsurf\bce\fwhich\fc\bnnot\f
be\fremoved\fby\fpolishing.\f
The\ffollowing\ff\bults\f\bre\fincluded:\f
Loss\fof\fgloss.\f\f \f
\f
Стр. 5 из 8
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Page 4331 of 4402
S\bnding\fscores.\f\f
He\bvy\fp\bint\fruns.\f\f
L\brge\fdust\f\bnd\fdirt\finclusions.\f
The\fscope\fof\fthe\fwork\fis\f\bs\ffollows:\f
S\bnd\fthe\fsurf\bce.\f\f
S\bnd\fout\fp\bint\fd\bm\bge\f\bnd\ff\bults.\f\f
Tre\btment\fof\fsm\bll\f\bre\bs\fwhich\fh\bve\fbeen\fs\bnded\fthrough.\f\f
M\bsking\fwork\f(when\fp\binting\f\bn\finst\blled\fcomponent).\f\f
Apply\ftop\fco\bt\f\bccording\fto\fthe\fp\binting\fprocess\f(one\for\fsever\bl\fco\bt\fprocess).\f\f
Dry\fthe\ftop\fco\bt\f\bnd\fperform\ffinishing\fwork.\f
Level\fIII\f-\fRep\bir\fp\binting\fwith\fstopper\f\bpplied\fto\fup\fto\f50%\fof\fthe\fsurf\bce.\f\f
I f
\fin\f\bddition\fto\fp\binting,\fwork\fwith\fstopper\f\bpplic\btion\fmust\fbe\fperformed,\fthen\fthe\frep\bir\f
levels\fIII\for\fIV\fmust\fbe\fused.\f\f
In\frep\bir\flevel\fIII,\f\bp\brt\ffrom\fp\binting\fthe\fcomplete\fbodywork\fsurf\bce,\fp\brti\bl\fstopper\fwork\f
is\fc\brried\fout\fon\fup\fto\f50%\fof\fthe\fsurf\bce\fto\fbe\fp\binted.\fThe\fnecess\bry\fprimer\f\bnd\ffiller\f
work\f\bre\f\blso\fincluded.\f\f
The\ffollowing\fd\bm\bge\fmust\fbe\frectified\fin\fthis\flevel:\f
Slight\fp\bnel\funevenness.\f\f
D\bm\bge\fdue\fto\fcorrosion.\f\f
Dented\fbody\fsurf\bces.\f\f
Weld\floc\btions.\f\f
Deep\fscores\for\fscr\btches.\f
The\fscope\fof\fthe\fwork\fis\f\bs\ffollows:\f
Fine\fs\bnd\fpre-tre\bted\fbodywork\fsurf\bces\f(e.g.\fle\bd-lo\bded\f\bre\bs).\f\f
S\bnd\fout\fexisting\fd\bm\bge.\f\f
Perform\f\bll\fnecess\bry\fm\bsking\foper\btions\fon\fthe\fvehicle.\f\f
Apply\fprimer.\f\f
P\brti\bl\fstopper\f\bpplic\btion\fon\fup\fto\f50%\fof\fthe\fsurf\bce\fto\fbe\fp\binted\f(two\fto\f\b\fm\bximum\f
of
\fthree\fstopper\f\bpplic\btions).\f\f
Fill\fthe\frep\bir\f\bre\b.\f\f
Apply\fstone\fchip\fprotection\f(when\fpresent\fin\fproduction).\f\f
Apply\ftop\fco\bt\f\bccording\fto\fthe\fp\binting\fprocess\f(one\for\fsever\bl\fco\bt\fprocess).\f\f
Dry\fthe\ftop\fco\bt\f\bnd\fperform\ffinishing\fwork.\f
Level\fIV\f-\fRep\bir\fp\binting\fwith\fstopper\f\bpplied\fto\fmore\fth\bn\f50%\fof\fthe\fsurf\bce.\f\f
In
\frep\bir\flevel\fIV,\f\bp\brt\ffrom\fp\binting\fthe\fcomplete\fbodywork\fsurf\bce,\fp\brti\bl\fstopper\fwork\f
is\fc\brried\fout\fon\fmore\fth\bn\f50%\fof\fthe\fsurf\bce\fto\fbe\fp\binted.\fThe\fnecess\bry\fprimer\f\bnd\f
filler\fwork\f\bre\f\blso\fincluded.\f\f
The\ffollowing\fd\bm\bge\fmust\fbe\frectified\fin\fthis\flevel:\f
D\bm\bge\fdue\fto\fh\bil.\f\f
More\fextensive\fstone\fchip\fd\bm\bge.\f\f
Extensively\fdented\fbody\fp\bnels.\f\f
Section\bl\frep\birs\fwith\fl\brge\fweld\fse\bms.\f\f
Surf\bces\fwith\fsevere\fcorrosion\fd\bm\bge.\f
The\fscope\fof\fthe\fwork\fis\fdifferent\fto\flevel\fIII\fbec\buse\fof\fthe\fp\brti\bl\f\bpplic\btion\fof\fstopper\fto\f
m o
re\fth\bn\f50%\fof\fthe\f\bre\b\fto\fbe\fp\binted.\fIn\f\bddition,\fmore\fextensive\fs\bnding\fwork\fis\f
usu\blly\frequired.\f
Polish
Стр. 6 из 8
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Page 4334 of 4402
Paint - \beneral \fnformation - Painting
Plastic PartsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
Al
though\fthese\fd\bys\fpl\bstics\fc\bn\fbe\fproduced\fin\f\bll\fcolors\f\bnd\fwith\f\b\fm\btt\for\fgloss\fsurf\bce,\f
p\binting\fis\foften\fnecess\bry.\f\f
NOTE:\fM\bnuf\bcturer's\flimit\btions\fconcerning\fthe\ffe\bsib
ility\fof\fp\binting\fcert\bin\fcomponents\f
must\f\blw\bys\fbe\fobserved.\f
Re\bsons\fin\ff\bvor\fof\f\bpplying\fp\bint\fto\fpl\bstic\f\bre:\f
Individu\bl\fcoloring,\fm\btching\fthe\fbody\fp\bint.\f\f
More\fgloss\f\bnd\fcolor\fbrilli\bnce\fthrough\fp\binting.\f\f
Remov\bl\fof\fproduction\fimperfections.\f\f
Protection\ffrom\f\btmospheric\fexposure.\f
Now\bd\bys\fp\binting\fpl\bstic\fpresents\fno\fproblems\fbec\buse\fthe\fm\bteri\bls\f\bre\fknown\f\bnd\f
m \b
tched\fto\fthe\fp\bint.\fIn\forder\fth\bt\fthe\fp\binter\fc\bn\fuse\fthe\fcorrect\fp\binting\fm\bteri\bls,\fthe\f
type\fof\fpl\bstic\fmust\ffirst\fbe\fcorrectly\fdetermined.\f
To\f\bllow\fthis,\fpl\bstics\f\bre\fm\brked\fon\fthe\fre\br\fin\f\bccord\bnce\fwith\fthe\frecommend\btions\fof\f
the\fAssoci\btion\fof\fVehicle\fM\bnuf\bcturers.\f
Once\fthe\ftype\fof\fpl\bstic\fis\fdetermined\fit\fis\f\bn\fe\bsy\fm\btter\fto\f\bssign\fspeci\bl\fp\bint\f
recommend\btions,\fm\btched\fto\fth\bt\fp\brticul\br\fpl\bstic.\fUnm\brked\fpl\bstics\frequire\fknowledge\f
of\fm\bteri\bls\fso\fth\bt\f\b\fcorrect\fchoice\fof\fp\bint\fm\bteri\bls\fc\bn\fbe\fm\bde\f\bnd\fthe\fcomponent\fc\bn\f
be\freli\bbly\fp\binted.\f
Plastic groups
Thermopl\bstics\f
When\fw\brmed\fthese\fundergo\f\b\freversible\ftr\bnsform\btion\finto\f\b\fpl\bstic\fdeform\bble\fst\bte\f
\bnd\fonce\fcooled\fthey\fm\bint\bin\ftheir\fsh\bpe.\fThey\fconsist\fof\fstring-like\f(line\br)\for\fonly\f
slightly\fbr\bnched\fmolecul\br\fch\bins.\f
Thermosets\f
Thermosets\f\bre\fh\brd\f\bnd\fh\bve\fthe\fform\fof\f\b\fclose-meshed\fnetwork\fin\f\bll\fdirections.\fThey\f
do\fnot\fundergo\fpl\bstic\fdeform\btion,\f\bre\fespeci\blly\fresist\bnt\fto\fchemic\bls,\f\bre\fdifficult\fto\f
swell\f\bnd\f\bre\finsoluble.\fAt\fnorm\bl\ftemper\btures\fthey\f\bre\fh\brd\fto\fbrittle.\fAt\ffirst\fthe\f
m\bteri\bl\fdoes\fnot\fundergo\f\bny\fch\bnge\fwhen\fhe\bted,\fbut\fwhen\fit\fre\bches\f\b\fcritic\bl\fpoint,\f
the\fthermoset\fis\ftot\blly\fdestroyed.\f\f
El\bstomers\f
El\bstomers\f\bre\fch\br\bcterized\fby\fhigh\fel\bsticity\fover\f\b\fwide\ftemper\bture\fr\bnge.\fThey\fh\bve\f
properties\flike\frubber\for\f\b\fsponge\f\bnd\f\bfter\fcompression\for\fdistension\fthey\freturn\fto\ftheir\f
origin\bl\fst\bte.\f\f
Types\fof\fpl\bstic\f
The\fpl\bstics\fused\fin\fthe\f\butomotive\f\bre\b:\f
ABS\f-\fAcrylonitrile\fbut\bdiene\fstyrene\f(polymer)\f\f
PA\f-\fPoly\bmide\f\f
PC\f-\fPolyc\brbon\bte\f\f
PE\f-\fPolyethylene\f\f
PP\f-\fPolypropylene\f\f
PP/EPDM\f-\fPolypropylene/ethylene\fpropylene\fdiene\fcopolymer\f\f
PC/PBT\f-\fPolyc\brbon\bte/Polybutylene\fterephth\bl\bte\f\f
Стр. 1 из 4
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Page 4344 of 4402
Paint - \beneral \fnformation - Color
\fdentification and ChromaticsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Basic color theory
In
\forder\fto\f\bchieve\foptic\blly\fperfect\fp\binting\fresults\fit\fis\fvit\bl\fto\funderst\bnd\fthe\fphysic\bl\f
principles\fof\fthe\forigin\fof\fcolor\fimpression.\f
Color
Color\fitself\fis\f\b\fsensory\fperception.\f
Th
is\fperception\f\brises\fthrough\fthe\fcombined\feffect\fof\fthe\ffollowing\fcomponents:\f
Light\f(sunlight\for\f\brtifici\bl\flight\firr\bdi\btes\fthe\fobject).\f\f
Surf\bce\fof\fthe\fobject\f(reflection\ffrom\fthe\fobject\fof\fcert\bin\fconstituent\fp\brts\fof\fthe\flight).\f\f
Eye\f(perception\fof\fthe\freflections\ffrom\fthe\fobject).\f
Bec\buse\fthe\fsensory\fimpression\fof\fcolor\fis\fproduced\fby\f\bll\fthree\fof\fthese\f
co
mponents,\fit\fis\fdependent\fon\fthe\ftype,\fqu\blity\f\bnd\ffunction\fof\fthe\findividu\bl\f
components.\fPr\bctic\bl\fex\bmples\fm\bke\fthis\fcle\br:\f
If\f\b\fp\brticul\br\f\brticle\fis\fsubjected\fto\f\brtifici\bl\flight,\fthen\fit\fgives\f\b\fdifferent\fimpression\fof\f
co
lor\fto\fth\bt\fwhich\fit\fgives\fin\fsunlight.\f\f
An\fobject\fwith\funiform\fcolor\fbut\fdifferent\fsurf\bce\ftextures\f\bppe\brs\fto\fh\bve\fdifferent\f
co
lors\f(gr\bined\for\fungr\bined\fd\bshbo\brd).\f\f
A\fperson\fwith\fperception\fdisorder\f(colorblindness)\fc\bnnot\frecognize\fcert\bin\fcolors\for\f
di
stinguish\fbetween\fthem\fe.g.\fred-green\fwe\bkness).\f\f
In\fturn\fthe\ftype\fof\fcolor\fis\fdetermined\fby\fthe\flight\f\bbsorption\f\bbility\fof\f\bn\fobject.\fLight\f
sh
ines\fwith\f\bll\fcolor\fcomponents\f(spectr\bl\fcolors)\fonto\f\bn\fobject,\fcert\bin\fcomponents\fof\fthe\f
light\f\bre\f\bbsorbed\f(t\bken\fin)\f\bnd\fother\fcomponents\f\bre\freflected\f(sent\fon).\fThe\f
components\fwhich\f\bre\freflected\fproduce\fthe\fspecific\fcolor\fimpression.\f\f
The\fcolors\f\bs\fwe\fsee\fthem\f\bre\fthe\fresult\fof\f\b\fcombin\btion\fof\freflected\fcolors\ffrom\fthe\f
spectrum.\fPhysic\blly\fspe\bking,\fthese\f\bre\felectrom\bgnetic\fw\bves\fwith\fdifferent\fw\bvelengths\f \f\f
\f\f
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