ignition FORD S-MAX 2006 Service Owner's Manual
Page 291 of 4402
(WH/BU),\fh\brness\fside\f\bnd\fthe\fCJB\fC1BP02-C\fpin\f
47,\fcircuit\fVDB04Y\f(WH/BU),\fh\brness\fside.\f\f
EPB\fmodule\fC4CB01\fpin\f17,\fcircuit\fVDB05E\f(WH),\f
h\br
ness\fside\f\bnd\fthe\fCJB\fC1BP02-C\fpin\f48,\fcircuit\f
VDB05AB\f(WH),\fh\brness\fside.\f
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Yes\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fVDB04Y\f(WH/BU)\for\fcircuit\fVDB05AB\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
PINPOINT\bTEST\bX\b:\bDTC\bU0001:\bHIGH\bSPEED\bC\fN\bBUS\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
X1:\bCHECK\bTHE\bC\fN\bBUS\bFOR\b\f\bSHORT\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f16,\fcircuit\fVDB04N\f(WH/BU),\fh\brness\f
side\f\bnd\fthe\fEPB\fmodule\fC4CB01\fpin\f17,\fcircuit\f
VDB05E\f(WH),\fh\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b REPAIR\fcircuit\fVDB04N\f(WH/BU)\for\fcircuit\fVDB05E\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b GO\fto\fX2.\f\f
X2:\bCHECK\bTHE\bC\fN\bHIGH\bBUS\bCIRCUIT\bFOR\b\f\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f16,\fcircuit\fVDB04N\f(WH/BU),\fh\brness\f
side\f\bnd\fground.\f1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b REPAIR\fcircuit\fVDB04N\f(WH/BU).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\f
No\b
GO\fto\fX3.\f\f
X3:\bCHECK\bTHE\bC\fN\bLOW\bBUS\bCIRCUIT\bFOR\b\f\bSHORT\bTO\bPOWER
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f17,\fcircuit\fVDB05E\f(WH),\fh\brness\fside\f
\bnd\fground.\f2\b
\f\f
\f\f
\f\f
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Page 292 of 4402
Is\f\bny\fvolt\bge\fpresent?\f
Yes\bREPAIR\fcircuit\fVDB05E\f(WH).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
No\b
GO\fto\fX4.\f\f
X4:\bCHECK\bTHE\bC\fN\bBUS\bCIRCUIT\bCONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f16,\fcircuit\fVDB04N\f
(W
H/BU),\fh\brness\fside\f\bnd\fthe\fDLC\fC3DB04\fpin\f6,\f
circuit\fVDB04L\f(WH/BU),\fh\brness\fside.\f\f
EPB\fmodule\fC4CB01\fpin\f17,\fcircuit\fVDB05E\f(WH),\f
h\br
ness\fside\f\bnd\fthe\fDLC\fC3DB04\fpin\f14,\fcircuit\f
VDB05Z\f(WH),\fh\brness\fside.\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fVDB04N\f(WH/BU)\for\fcircuit\fVDB05E\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
PINPOINT\bTEST\bY\b:\bDTC\bU2002.62/92:\bEPB\bSWITCH\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
Y1:\bCHECK\bTHE\bEPB\bSWITCH\bCIRCUITS\bFOR\b\f\bSHORT\bTO\bPOWER
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Disconnect\fEPB\fSwitch\fC3CB09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f9,\fcircuit\fCCB23A\f
(V
T/GN),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f10,\fcircuit\fCCB25A\f(BN),\f
h\br
ness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f11,\fcircuit\fCCB21A\f
(GN
/VT),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f18,\fcircuit\fCCB22A\f
(W
H/BN),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f19,\fcircuit\fCCB24A\f
(W
H/OG),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f20,\fcircuit\fCCB20A\f
(B
U/WH),\fh\brness\fside\f\bnd\fground.\f
4\b
\f\f
\f\f
\f\f
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Page 293 of 4402
Is\f\bny\fvolt\bge\fpresent?\f
Yes\bREPAIR\fcircuit\fCCB20A\f(BU/WH),\for\fcircuit\fCCB21A\f
(GN/VT),\for\fcircuit\fCCB22A\f(WH/BN),\for\fcircuit\f
CCB23A\f(VT/GN),\for\fcircuit\fCCB24A\f(WH/OG),\for\f
circuit\fCCB24A\f(WH/OG).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
No\b
GO\fto\fY2 .\f\f
Y2:\bCHECK\bTHE\bEPB\bSWITCH\bCIRCUITS\bFOR\b\f\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f9,\fcircuit\fCCB23A\f
(V
T/GN),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f10,\fcircuit\fCCB25A\f(BN),\f
h\br
ness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f11,\fcircuit\fCCB21A\f
(GN
/VT),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f18,\fcircuit\fCCB22A\f
(W
H/BN),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f19,\fcircuit\fCCB24A\f
(W
H/OG),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f20,\fcircuit\fCCB20A\f
(B
U/WH),\fh\brness\fside\f\bnd\fground.\f
2\b
Are\fthe\fresist\bnces\fgre\bter\fth\bn\f10,000\fohms?\f
Yes\b GO\fto\fY3 .\f\f
No\b R
EPAIR\fcircuit\fCCB20A\f(BU/WH),\for\fcircuit\fCCB21A\f
(GN/VT),\for\fcircuit\fCCB22A\f(WH/BN),\for\fcircuit\f
CCB23A\f(VT/GN),\for\fcircuit\fCCB24A\f(WH/OG),\for\f
circuit\fCCB24A\f(WH/OG).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
Y3:\bCHECK\bTHE\bEPB\bSWITCH\bCIRCUITS\bFOR\b\fN\bOPEN\bCIRCUIT\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f9,\fcircuit\fCCB23A\f
(V
T/GN),\fh\brness\fside\f\bnd\fthe\fEPB\fSwitch\fC3CB09\f
pin\f4,\fcircuit\fCCB23B\f(VT/GN),\fh\brness\fside.\f\f
EPB\fmodule\fC4CB01\fpin\f10,\fcircuit\fCCB25A\f(BN),\f
h\br
ness\fside\f\bnd\fthe\fEPB\fSwitch\fC3CB09\fpin\f5,\f
circuit\fCCB25B\f(BN),\fh\brness\fside.\f\f
EPB\fmodule\fC4CB01\fpin\f11,\fcircuit\fCCB21A\f
(GN
/VT),\fh\brness\fside\f\bnd\fthe\fEPB\fSwitch\fC3CB09\f
pin\f8,\fcircuit\fCCB21B\f(GN/VT),\fh\brness\fside.\f\f
EPB\fmodule\fC4CB01\fpin\f18,\fcircuit\fCCB22A\f
(WH/BN),\fh\brness\fside\f\bnd\fthe\fEPB\fSwitch\fC3CB09\f
pin\f7,\fcircuit\fCCB22B\f(WH/BN),\fh\brness\fside.\f\f
EPB\fmodule\fC4CB01\fpin\f19,\fcircuit\fCCB24A\f
(W
H/OG),\fh\brness\fside\f\bnd\fthe\fEPB\fSwitch\f
C3CB09\fpin\f6,\fcircuit\fCCB24B\f(WH/OG),\fh\brness\f
side.\f\f
EPB\fmodule\fC4CB01\fpin\f20,\fcircuit\fCCB20A\f
(BU/WH),\fh\brness\fside\f\bnd\fthe\fEPB\fSwitch\fC3CB09\f
pin\f3,\fcircuit\fCCB20B\f(BU/WH),\fh\brness\fside.\f
1\b
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Yes\b
GO\fto\fY4 .\f\f
\f\f
\f\f
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Page 296 of 4402
PINPOINT\bTEST\bZ\b:\bDTC\bU2016.05:\bCONTROL\bMODULE\bM\fIN\bSOFTW\fRE\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
Z1:\bCHECK\bTHE\bB\fTTERY\bVOLT\fGE
Check\fthe\fb\bttery\fvolt\bge.\f1\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\frem\bins,\fINSTALL\f\b\f
new\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b Check\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
PINPOINT\bTEST\b\f\f\b:\bDTC\bU3000.13:\bCONTROL\bMODULE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\f\f1:\bCHECK\bTHE\bEPB\bMODULE\bGROUND\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f28,\fcircuit\fGD147B\f
(B
K/VT),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f30,\fcircuit\fGD147A\f
(B
K/VT),\fh\brness\fside\f\bnd\fground.\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
GO\fto\fAA2 .\f\f
No \b
R
EPAIR\fcircuit\fGD147A\f(BK/VT)\for\fcircuit\fGD147B\f
(BK/VT).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
\f\f2:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bVOLT\fGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fAA3 .\f\f
No\b R
EPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
\f\f3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT
\f\f
\f\f
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Page 297 of 4402
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fB\b:\bDTC\bU3003.62:\bB\fTTERY\bVOLT\fGE\b/\bDTC\bU3006.16:\b
B\fTTERY\bVOLT\fGE\b(LOW\bOR\bHIGH)\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fB1:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAB2 .\f\f
No\b GO
\fto\fAB3 .\f\f
\fB2:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT\bIMPED\fNCE
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
\f\f
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Page 298 of 4402
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
\fB3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fground.\f
1\b
Is\f\bny\fvolt\bge\fpresent?\f
Yes\b Check\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fC\b:\bDTC\bU300\f.62:\bIGNITION\bCROSS\bCHECK\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fC1:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f22,\fcircuit\fCBP03B\f(GY),\fh\brness\fside\f
\bnd\fground.\f3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAC2 .\f\f
No\b R
EPAIR\fcircuit\fCBP03B\f(GY).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
\fC2:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bSWITCH\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f22,\fcircuit\fCBP03B\f(GY),\fh\brness\fside\f
\bnd\fground.\f2\b
\f\f
\f\f
\f\f
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Page 299 of 4402
Is\f\bny\fvolt\bge\fpresent?\f
Yes\bREPAIR\fcircuit\fCBP03B\f(GY).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
No\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f
rem\bins,\fINSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
PINPOINT\bTEST\b\fD\b:\bDTC\bU300\f.86:\bIGNITION\bCROSS\bCHECK\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fD1:\bCHECK\bTHE\bEPB\bMODULE\bKEY\bIN\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Insert\fthe\fignition\fkey.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f4,\fcircuit\fCCB28A\f(GY/BN),\fh\brness\fside\f
\bnd\fground.\f3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAD2 .\f\f
No\b R
EPAIR\fcircuit\fCCB28A\f(GY/BN).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\f
\fD2:\bCHECK\bTHE\bEPB\bMODULE\bKEY\bOUT\bCIRCUIT
Remove\fthe\fignition\fkey.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f4,\fcircuit\fCCB28A\f(GY/BN),\fh\brness\fside\f
\bnd\fground.\f2\b
Is\f\bny\fvolt\bge\fpresent?\f
Yes\b
REPAIR\fcircuit\fCCB28A\f(GY/BN).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\f
No\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f
rem\bins,\fINSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
\f\f
\f\f
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Page 301 of 4402
Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bUsing\bthe\b
Vehicle\bSystems
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Service\bmode\bactivation.\b
Ser
vice\bmode\bdeactivation.\b1. Refer\fto:\f
Br
\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Rele\bse\fthe\felectronic\fp\brking\fbr\bke.\f
3. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f
\bcceler\btor\fped\bl.\f
3. Press\f\bnd\fhold\fdown\fthe\fp\brking\fbr\bke\f switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\frelo\bded.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
1. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f\bcceler\btor\fped\bl.\f
3. Lift\fup\f\bnd\fhold\fup\fthe\fp\brking\fbr\bke\f
switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\f\bpplied.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
Стр. 1 из 1
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Page 363 of 4402
Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th
e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f
If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne
w\fsteering\fge\br.\f\f
Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f
When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh
eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f
A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc
ept\bble.\f\f
When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st
op\fin\f\bpproxim\btely\f10\fseconds.\f\f
Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc
ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE
FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f
Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho
using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f
Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th
e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C
heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C
HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f
Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl
oor.\f\f
With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st
op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f
Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef
fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f
Lower\fthe\fvehicle.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo
ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
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Page 370 of 4402
Power S\beering \f Power S\beeringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\bion and Opera\bion
Electro-hydr\bulic\fpower\fsteering\f(EHPS)\f
Th
e\fEHPS\fsystem\fuses\f\bn\felectric\blly\fdriven\fhydr\bulic\fpump\f\bnd\f\b\fconvention\bl\fr\bck\f\bnd\f
pinion\fsteering\fge\br.\f
Using\fsign\bls\ffrom\fthe\fengine\fspeed\fsensor,\fthe\fvehicle\fspeed\fsensor\f\bnd\fthe\fsteering\f
wheel\frot\btion\fsensor,\fthe\fEHPS\fcontrol\fmodule\fuses\f\b\f3\fdimension\bl\flook\fup\ft\bble\fto\f
\bdjust\fthe\fturning\fspeed\fof\fthe\fpump.\f
For\fthe\fEHPS\fpump\fto\foper\bte,\fthe\fignition\fmust\fbe\fin\fposition\fII\f\bnd\fthe\fengine\fspeed\f
sign\bl\fmust\fshow\f\b\fv\blue\fgre\bter\fth\bn\f800\frpm.\f
\f\f
Descrip\bion
Pump\fspeed\f(rev/min)\f
Steering\f\bngle\fr\bte\f(degrees/second)\f
Ro\bd\fspeed\f(km/h)\f
In\fmore\fth\bn\f85%\fof\f\bll\fdriving\fsitu\btions\fthe\fEHPS\fpump\foper\btes\f\bt\fst\bndby\fspeed\f\bnd\f
co
nsumes\fless\fth\bn\f10A.\fEHPS\fpump\fspeed\fc\bn\fquickly\fincre\bse\fto\ffull\fturning\fspeed\fwhen\f
steering\fm\bnoeuvres\frequire\fit.\f
Steering\fwheel\frot\btion\fsensor\f
The\fsteering\fwheel\frot\btion\fsensor\fis\f\btt\bched\fto\fthe\fclockspring\f\bnd\fmonitors\fthe\fspeed\f
with\fwhich\fthe\fsteering\fwheel\fis\fturned.\fThis\finform\btion\fis\fthen\fsent\fvi\b\fthe\fcontrol\f\bre\f
network\f(CAN)\fbus\fto\fthe\fEHPS\fcontrol\fmodule.\f I\bem
A
B
C
\f
Par\b Number -
-
-
Стр. 1 из 3
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