FORD S-MAX 2006 Service Repair Manual

Installation 7.
Torque: 1
5\fNm\f
8. Torque: 25\fNm
\f
9. \f\f 1.Torque: 25\fNm
\f
2. Torque: 20\fNm
\f
10. \f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f
Apply\fse\bl\bnt\fto\fthe\fengine\ffront\fcover\f
(b

e\bd\fdi\bmeter:\f3\fmm).\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898713&gui...procarmanuals.com
http://vnx.su

Material: Silicone\fSe\bl\bnt\fLB\f(WSE-
M4G3
23-A4\f/\f2U7J-M4G323-AA) \f
3. To

rque: 1-8\f10\fNm
\f
9\f48\fNm
\f
10-19\f10\fNm
\f
20-22\f48\fNm
\f
4. \f\f 1.Torque: 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti

ght\f\bt\fthis\fst\bge.\f
3. Remove\fthe\ftrolley\fj\bck.\f
5. T

orque: 90\fNm
\f
\f
\f
\f\f
Стр. 3 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898713&gui...procarmanuals.com
http://vnx.su

\f\f
Стр. 4 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898713&gui...procarmanuals.com
http://vnx.su

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Timing ChainS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen

eral Equipment
Removal
100-010\f
Remover,\fO-Ring\fSe\bl\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
2\fmm\fpunch
1. Refer\fto:\fEngine\fFront\fCover \f(303-01C\fEngine\f-\f
2.3

L\fDur\btec-HE\f(118kW/160PS)\f-
\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f\f 2.Special\bTool(\f):\b 100-010\f
3. Gen

eral\bEquipment:\b 2\fmm\fpunch\f
3. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
t h

e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f
4. \f
5. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898714&gui...procarmanuals.com
http://vnx.su

Installation 1.Torque:\b 1
0\fNm\f
2. Torque:\b 10\fNm
\f
3. NOTE:\fThe\fc\bmsh\bft\fsprocket\fbolt\fmust\fnot\f
be

\ftightened\f\bt\fthis\fst\bge.\f
4. \f
5 . C

AUTION:\fOnly\frot\bte\fthe\fc\bmsh\bft\f
c l

ockwise.\f
Turn\fthe\fc\bmsh\bfts\fto\fcylinder\fno.\f4\fv\blve\f
o v

erl\bp\fposition.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898714&gui...procarmanuals.com
http://vnx.su

6. Att\bch\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
7. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
t h

e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f Torque:\b 72\fNm
\f
8. Refer\fto:\f Engine\fFront\fCover \f(303-01C\fEngine\f-\f
2.3
L\fDur\btec-HE\f(118kW/160PS)\f-
\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
Стр. 3 из
3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898714&gui...procarmanuals.com
http://vnx.su

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
1. Refer\fto:\fGener\btor\f-\f2.0L\fDur\btec-HE\f
(10

7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(414-02\fGener\btor\f\bnd\f
Reg

ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 48\fNm
\f
5. \f
6. Torque:\b
1\f48\fNm
\f
2\f10\fNm
\f
\f
\f\f
\f\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898715&gui...procarmanuals.com
http://vnx.su

7.CAUTION:\fJointing\fcompound\fmust\fnot\f
be
\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
Torque:\b 55\fNm
\f
8. Remove\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01C\fEngine\f
-\f2

.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Timing\fCh\bin\f(303-01C\fEngine\f-\f
2.3

L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
9. \f
10. \f
11. Spec\fal\bTool(s):\b 310-137\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898715&gui...procarmanuals.com
http://vnx.su

Installation 12.
CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o

mponent\fbefore\fremov\bl.\f
13. Remove\f\bnd\fdisc\brd\fthe\fcylinder\fhe\bd\fbolts.\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
2. Inst\bll\fnew\fcylinder\fhe\bd\fbolts.\f Torque:\b \f
5\fNm
\f
15\fNm
\f
45\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\fhypoid\fge\br\foil\fto\fthe\fc\bmsh\bft\fbe\bring\f
c\bp
s.\f
Mater\fal:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
4. I

nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898715&gui...procarmanuals.com
http://vnx.su

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
dri

ve)\f
Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. R

efer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
4. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
5. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
6. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
\f\f
\f\f
\f\f
Стр. 1 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898716&gui...procarmanuals.com
http://vnx.su