steering FORD SUPER DUTY 2012 3.G Service Manual

Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —MotorcraftPenetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake pedal shift—MotorcraftPremium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Transfer case fluid 2.0 quarts (1.9L)MotorcraftTransfer
Case FluidXL-12 / —
Automatic transmission
fluid
(5–speed)
3
17.5 quarts
(16.6L)
4, 6
Motorcraft
MERCONLV AT FXT-10–QLV /
MERCONLV
Automatic transmission
fluid
(6-speed)
3
18.5 quarts
(17.5L)
4, 7
16.7 quarts
(15.8L)
4, 7
Maintenance and Specifications
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2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Check every six months
Battery connections; clean if necessary
Body and door drain holes for obstructions; clean if necessary
Cooling system fluid level and coolant strength
Door weatherstrips for wear; lubricate if necessary
Hinges/latches/outside locks for proper operation; lubricate if necessary
Parking brake for proper operation
Safety belts and seat latches for wear and function
Safety warning lamps (brake, ABS, airbag, safety belt) for operation
Washer spray/wiper operation; clean or replace blades as necessary
Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension component for leaks or
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
Scheduled Maintenance
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2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

6.2L and 6.8L engines
Miles (x 1,000)* 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
Kilometers (x 1,000)* 12 24 36 48 60 72 84 96 108 120
Months* 6 12 18 24 30 36 42 48 54 60
Change engine oil and filter• •••••••••
Rotate tires**, inspect tire wear and measure tread depth• •••••••••
Inspect wheels and related components for abnormal noise, wear,
looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped with
dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings, hoses
and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped with grease
fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod ends,
driveshaft and U-joints; lubricate if equipped with grease fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)• ••••
* Whichever comes first
**If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted
Scheduled maintenance for the diesel engine can be found in the diesel supplement
Scheduled Maintenance
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2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

6.2L and 6.8L engines
Miles (x 1,000)* 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x 1,000)* 132 144 156 168 180 192 204 216 228 240
Months* 66 72 78 84 90 96 102 108 114 120
Change engine oil and filter• •••••••••
Rotate tires**, inspect tire wear and measure tread depth• •••••••••
Inspect wheels and related components for abnormal noise,
wear, looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped with
dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings, hoses
and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped with
grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod ends,
driveshaft and U-joints; lubricate if equipped with grease
fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)• ••••
* Whichever comes first
**If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted
Scheduled maintenance for the diesel engine can be found in the diesel supplement
Scheduled Maintenance
435
2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Extensive idling and/or low-speed driving for long distances as
in heavy commercial use (i.e. delivery, taxi, patrol car or livery)
Inspect frequently,
service as requiredReplace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km)Inspect brake system
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Lubricate control arm and steering ball joints if
equipped with grease fittings
Rotate tires*, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsInspect and lubricate U-joints
Every 5,000 miles
(8,000 km),
6 months or 200
engine hoursChange engine oil and filter
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except
6R80 and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Replace spark plugs
*If equipped with dual rear wheels, rotate front wheels when specified,
rear wheels only if unusual wear is noted
Scheduled Maintenance
441
2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Off-road operation
Inspect frequently,
service as requiredInspect steering linkage, ball joints and U-joints;
lubricate if equipped with grease fittings
Replace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires*, inspect tires for wear and measure
tread depth
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except
6R80 and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (F-450/550 only)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
*If equipped with dual rear wheels, rotate front wheels when specified,
rear wheels only if unusual wear is noted
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change
intervalIf ran exclusively on E85, fill the fuel tank full
with regular unleaded fuel
Scheduled Maintenance
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2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

LATCH .....................................210
recommendations ...................201
Child safety seats - booster
seats ...........................................215
Cleaning your vehicle
engine compartment ..............367
instrument panel ............369–370
interior .....................................371
plastic parts ............................368
safety belts ..............................371
washing ....................................365
waxing .....................................366
wheels ......................................366
wiper blades ............................368
Climate control (see Air
conditioning or Heating) ......80, 83
Clock ......................................62, 64
Compass, electronic
set zone adjustment .................28
Console ......................................102
overhead ..................................102
Controls
power seat ...............................163
steering column ......................115
Coolant
checking and adding ..............383
refill capacities ................386, 414
Cruise control
(see Speed control) ..................113
Customer Assistance ................322
Ford accessories for your
vehicle .....................................373
Ford Extended Service
Plan ..................................424, 427
Getting assistance outside the
U.S. and Canada .....................361
Getting roadside assistance ...322
Getting the service you
need .........................................357Ordering additional owner’s
literature .................................363
Utilizing the
Mediation/Arbitration
Program ...................................361
D
Daytime running lamps
(see Lamps) ................................91
Defrost
rear window and rearview
mirrors .......................................83
windshield .................................83
Dipstick
automatic transmission
fluid ..........................................404
engine oil .................................379
Driving under special
conditions ..................300, 312, 316
sand .........................................314
snow and ice ...........................316
through water .................315, 318
E
Electronic message center ...22, 40
Emergencies, roadside
jump-starting ..........................351
Emergency Flashers .................323
Emission control system ..........399
Engine ........................................418
cleaning ...................................367
coolant .....................................383
diesel ...........................................6
fail-safe cooling .......................387
idle speed control ...................381
refill capacities ........................414
service points ..................376–377
Engine block heater .................273
Engine oil ..................................379
Index
449
2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

P
Parental MyKey
programming .............................133
Parking brake ............................277
Parts
(see Motorcraftparts) ...........413
Pedals (see Power adjustable
foot pedals) ...............................113
Power adjustable foot pedals ...113
Power distribution box
(see Fuses) ...............................329
Power door locks ......................141
Power mirrors ...........................109
Power point ...............................103
Power steering ..........................286
fluid, checking and adding ....402
fluid, refill capacity ................414
Power Windows .........................105
Preparing to drive your
vehicle ........................................289
R
Radio ......................................61, 63
Rear-view camera system .........302
Recommendations for
attaching safety restraints for
children ......................................201
Relays ........................................324
Remote entry system .......145–146
illuminated entry ....................149
locking/unlocking
doors ................................146–147
Remote start ...........................150
replacement/additional
transmitters .............................149replacing the batteries ...........148
Remote start .............................150
Remote start climate
operation .....................................87
Reverse sensing system ...........300
Roadside assistance ..................322
S
Safety belts (see Safety
restraints) ..172, 174, 176, 178–179
Safety Canopy ...................189–190
Safety defects, reporting ..........364
Safety
restraints ...172, 174, 176, 178–179
Belt-Minder...........................180
extension assembly ................179
for adults .................174, 176, 178
for children .............................199
warning light and
chime ...............................179–180
Safety restraints - LATCH
anchors ......................................210
Safety seats for children ..........203
Safety Compliance
Certification Label ....................419
Satellite Radio Information ........76
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............433
Seats ..........................................157
child safety seats ....................203
cleaning ...................................372
climate control ..................83, 166
easy access/easyout feature ..168
memory seat ...................147, 167
Index
452
2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

SecuriCode keyless entry
system ........................................152
SecuriLock passive anti-theft
system ................................153–154
Servicing your vehicle ..............374
Setting the clock ...................62, 64
Snowplowing .................7, 319–320
SOS Post Crash Alert ...............193
Spark plugs,
specifications .....................413, 418
Special notice ................................7
ambulance conversions ..............7
diesel-powered vehicles .............6
four-wheel drive vehicles .......321
utility-type vehicles ....................6
Speed control ............................113
Starting a flex fuel vehicle .......272
Starting your vehicle ........269–272
jump starting ..........................351
Steering wheel
controls ....................................115
tilting .......................................101
SYNC..........................................79
T
Tailgate ......................................127
Tilt steering wheel ....................101
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....240
Tires ...........................222–224, 334
alignment ................................232
care ..........................................228
changing ..................334, 337, 340
checking the pressure ............227
inflating ...................................225label .........................................239
replacing ..................................230
rotating ....................................233
safety practices .......................231
sidewall information ...............234
snow tires and chains ............247
spare tire .................................335
terminology .............................224
tire grades ...............................223
treadwear ........................223, 229
Towing .......................................255
recreational towing .................267
Trailer Brake
Controller-Integrated ..............260
trailer towing ..........................255
wrecker ....................................355
Traction control ........................278
Trailer Brake
Controller-Integrated ................260
Trailer sway control ..................285
Transfer case
fluid checking .........................407
Transmission .............................291
brake-shift interlock (BSI) ....289
fluid, checking and adding
(automatic) .............................404
fluid, refill capacities ..............414
Turn signal ..................................93
U
Universal garage door opener ..120
Upfitter controls .......................117
USB port ......................................72
V
Vehicle Identification Number
(VIN) ..........................................420
Vehicle loading ..........................248
Index
453
2012 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)