maintenance FORD TAURUS 2004 4.G Repair Manual

Highway hazards
No matter how carefully you drive there’s always the possibility that you
may eventually have a flat tire on the highway. Drive slowly to the
closest safe area out of traffic. This may further damage the flat tire, but
your safety is more important.
If you feel a sudden vibration or ride disturbance while driving or you
suspect your tire or vehicle has been damaged, immediately reduce your
speed. Drive with caution until you can safely pull off the road. Stop and
inspect the tire for damage. If the tire is under-inflated or damaged,
deflate it, remove wheel and replace it with your spare tire and wheel. If
you cannot detect a cause, have the vehicle towed to the nearest repair
facility or tire dealer to have the vehicle inspected.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use snow tires and chains, it is
recommended that steel wheels are used of the same size and
specifications as those originally installed.
Follow these guidelines when using snow tires and chains:
•Use only cable type chains offered by Ford as an accessory or
equivalent. SAE class“S”or other conventional link type chains may
cause damage to the vehicle’s wheel house and/or body.
•Install cable chains securely, verifying that the cables do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the cables rub or bang against your
vehicle, stop and re-tighten the cables. If this does not work, remove
the cables to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire cables when they are no longer needed. Do not use
tire cables on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and cables.
•Do not exceed 48 km/h (30 mph) with tire cables on your vehicle.
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MOTORCRAFT PART NUMBERS
Component 3.0L V6 Vulcanengine 3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Air filter
element
1FA-1683 FA-1683 FA-1683
Fuel filter FG-1060 FG-1060 FG-1060
Battery
(standard) BXT-36R BXT-36R BXT-36R
Battery
(optional) BXT-36R N/A N/A
Oil filter FL-400-S FL-400-S FL-820-S
PCV valve EV-267 EV-228 EV-253
Spark plugs
2AWSF-32PP3AGSF-22PP3AGSF-32WM
1Do not use oil-impregnated air filter elements. Failure to use the correct
air filter element may result in severe engine damage. The customer
warranty may be voided for any damage to the engine if the correct air
filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Between MAX
and MIN on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L V6 Vulcan
engine11.0L (11.6
quarts)
3.0L V6 Duratec
engine10.0L (10.6
quarts)
Engine oil
(includes filter
change)
2
Motorcraft SAE
5W-20
Premium
Synthetic
Blend Motor
Oil (US)
Motorcraft SAE
5W-20 Super
Premium
Motor Oil
(Canada)3.0L V6 Vulcan
engine4.25L (4.5 quarts)
3.0L V6 Duratec
engine5.7L (6.0 quarts)
Fuel tank
capacityN/A All vehicles 68.1L (18.0
gallons)
Power steering
fluidMotorcraft
MERCON
AT F3.0L V6 Vulcan
engineFill to line on
dipstickFill to line
on reservoir
3.0L V6 Duratec
engineFill to line on
reservoir
Automatic
transaxle -
4F50NMotorcraft
MERCONV
AT F3.0L V6 Vulcan
engine12.8L (13.5
quarts)
3.0L V6 Duratec
engine12.7L (13.4
quarts)
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Fluid Ford Part
NameApplication Capacity
Automatic
transaxle -
AX4SMotorcraft
MERCONV
AT F3.0L V6 Vulcan
engine11.6L (12.2
quarts)
Windshield
washer fluid -
FrontMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.8L (94.7 oz.)
Windshield
washer fluid -
RearMotorcraft
Premium
Windshield
Washer
ConcentrateWagon 1.8L (60.9 oz.)
1Add the coolant type originally equipped in your vehicle.
2Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESA-M1C93-B
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ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Automatic
transaxle (AX4S
and 4F50N
1)Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M2C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51–A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcrarft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
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in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Cubic inches 182 182 181
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-0.046
inch)1.07-1.17 mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS Coil on plug
Compression
ratio9.7:1 9.7:1 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Sedan mm (in) Wagon mm (in)
(1) Overall length 5020 (197.6) 5022 (197.7)
(2) Overall width 1855 (73.0) 1855 (73.0)
(3) Overall height 1426 (56.1) 1468 (57.8)
(4) Wheelbase 2757 (108.5) 2757 (108.5)
(5) Track - Front 1566 (61.6) 1566 (61.6)
(5) Track - Rear 1577 (62.1) 1570 (61.8)
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5
2
3
4
1
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
1
4
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transaxle.
XXXXXXXXXXXXXXXXX
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Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmission or transaxle each code represents.
Truck application:
Code Transmission Description
Manual transmission
M Manual 5–speed overdrive (Mazda R2)
C Manual 5–speed overdrive (Close ratio)
W Manual 5–speed overdrive (Dana ZF)
G Manual 6–speed ZF
Automatic transmission
U Automatic 4–speed overdrive (4R70W)
T Automatic 4–speed overdrive (4R44E)
E Automatic 4–speed overdrive (4R100)
J Automatic 5–speed overdrive (5R55E)
Electric
H One speed electric
D Automatic 5–speed overdrive (5R44E)
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