oil FORD THUNDERBIRD 2003 11.G Owners Manual

Brakes 105
Traction control/AdvanceTrac 106
Transmission operation 108
Trailer towing 115
Roadside Emergencies 116
Getting roadside assistance 116
Hazard flasher switch 117
Fuel pump shut-off switch 118
Fuses and relays 118
Changing tires 127
Jump starting 132
Wrecker towing 138
Customer Assistance 139
Reporting safety defects (U.S. only) 147
Cleaning 148
Maintenance and Specifications 154
Engine compartment 155
Engine oil 156
Battery 159
Fuel information 167
Air filter(s) 178
Part numbers 182
Refill capacities 183
Lubricant specifications 184
Accessories 189
Index 191
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Copyright © 2002 Ford Motor Company
Table of Contents
2

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and specificationschapter for more information on oil
usage.
SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
Introduction
4

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
7

Engine oil pressure:Illuminates
when the oil pressure falls below the
normal range, refer toEngine oilin
theMaintenance and
specificationschapter.
Engine coolant temperature:
Illuminates when the engine coolant
temperature is high. Stop the
vehicle as soon as possible, switch off the engine and let cool. Refer to
Engine coolantin theMaintenance and specificationschapter.
Never remove the coolant recovery cap while the engine is
running or hot.
Transmission PRNDL indicator:
Displays the gearshift positions. If
an“E”character is displayed or
flashing, this indicates a
transmission malfunction and may cause damage to your transmission.
Contact your dealer immediately.
Traction Control
active:
Illuminates when the Traction
Control
is active. If the light
remains on, have the system
serviced immediately, refer to theDrivingchapter for more information.
Low fuel:Illuminates when the fuel
level in the fuel tank is at, or near
empty (refer toFuel gaugein this
chapter).
Speed control:Illuminates when
the speed control is activated. Turns
off when the speed control system
is deactivated.
Instrument Cluster
10

6. Without turning, remove the old
bulb from the lamp assembly by
pulling it straight out of the lamp
assembly.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Note:If the bulb is accidentally touched, it should be cleaned with
rubbing alcohol before being used.
1. With the flat side of the new bulb’s plastic base facing upward, insert
the glass end of the bulb into the lamp assembly. Turn the bulb left or
right to align the grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the bulb into the lamp
assembly until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base and lock the ring
by rotating clockwise until it snaps into place.
3. Connect the electrical connector to the bulb.
4. Install the headlamp on vehicle by aligning the lamp on the vehicle,
push rearward to fully seat the lamp assembly and install the screw on
the headlamp.
5. Push the two retainer pins down.
6. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lights
30

The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 5A Starter relay coil
2 5A Radio start signal
3 5A ABS module
4 5A Cluster, PCM relay coil, Inertia
switch, Transmission park switch
5 5A Traction control switch, Speed
control brake switch
6 10A OBD II
7 5A PCM, RKE, Theft indicator
8 5A Right-hand turn/park/side marker
9 15A Right-hand headlamp
SEE
OWNER'S MANUAL
RELAY 1
REPLACEMENT
FUSES
FUSE 8FUSE 9FUSE 10FUSE 11FUSE 12FUSE 13FUSE 14FUSE 15FUSE 16FUSE 17FUSE 18FUSE 19FUSE 20FUSE 21
FUSE 1FUSE 2FUSE 3FUSE 4FUSE 5FUSE 6FUSE 7
FUSE 22FUSE 23FUSE 24FUSE 25FUSE 26FUSE 27FUSE 28FUSE 29FUSE 30FUSE 31FUSE 32FUSE 33FUSE 34FUSE 35
Roadside Emergencies
120

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 10A* A/C clutch
2 15A* Heated wiper park
3 10A* Park lamp
4 15A* Horn
5 15A* Fuel injectors
6 15A* Transmission solenoid
7—Not used
8 20A* Power point
9—Not used
10—Not used
11 15A* HEGO’s
12 15A* Coil-on-plug
13—Not used
RELAY
14RELAY
15
RELAY
11RELAY
12
RELAY
1013
1234
5678
9 10111214 15 16 17 18
19 20 21 22 23 24
RELAY
13RELAY 08DIODE
RELAY 04 RELAY 05RELAY 01
RELAY 09
RELAY 06
RELAY 02RELAY 07
RELAY 03
Roadside Emergencies
123

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
14 30A** ABS module power
15—Not used
16 30A** Blower motor
17—Not used
18 40A** PCM
19—Not used
20—Not used
21 30A** Starter solenoid
22 40A** ABS motor
23—Not used (fuse plug)
24 30A** Wiper relay
Relay 01—Not used
Relay 02—Not used
Relay 03 Mini Relay Coil-on-plug and HEGOs
Relay 04 Mini Relay Heated wiper park relay
Relay 05 Mini Relay Auxiliary coolant pump
Relay 06 Mini Relay Horn
Relay 07—Not used
Relay 08 Mini Relay A/C clutch
Relay 09 60A** Cooling fan motor
Relay 10 Standard Relay Blower motor
Relay 11—Not used
Relay 12—Not used
Relay 13—Not used
Relay 14 Standard Relay PCM
Relay 15 Standard Relay Starter motor
Diode—PCM relay coil
*Mini fuses **Cartridge fuses
Roadside Emergencies
124

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 15A* Decklid solenoid
2 5A* License plate lamp
3 10A* Left rear turn and stop lamp
4 10A* Luggage compartment lamp
5 5A* REM - Hard top sense
6 10A* Back-up lamps
7 10A* Right rear turn and stop lamp
8 5A* Center high-mounted stop lamp
9—Not used
10 15A* Passenger heated set (if
equipped)
11 15A* Driver heated seat (if equipped)
12 5A* REM
13—Not used
14 5A* Convertible top relay coil
15 5A* Alternator sense
16—Not used
17 15A* Fuel pump
18 20A* Subwoofer amplifier
19 30A** Driver power seat
20 30A** FEM - Left front window
21—Not used
22 20A** Ignition switch
23 30A** SSP4
24 30A** SSP3
25 40A** Passenger compartment fuse
panel
26 30A** Passenger power seat
27 30A** SSP1
28 30A** REM -Right front window
29 30A** Rear defroster
Roadside Emergencies
126

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
30—Not used
31 40A** Convertible top motor
32 30A** SSP2
Relay 001 Full ISO SSP1
Relay 002 Full ISO SSP4
Relay 003 Full ISO Rear defroster
Relay 004 Full ISO SSP3
Relay 005 Full ISO SSP2
Relay 006—Not used
Relay 007 1/2 ISO Fuel pump
Diode 01—Not used
Diode 02 1A Fuel pump relay coil
*Mini fuses **Maxi fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may
compromise the integrity of your tires.
Temporary spare tire information
Your vehicle may have a temporary or full-size spare tire. The temporary
spare tire for your vehicle is labeled as such. It is smaller than a regular
tire and is designed for emergency use only. Drive cautiously and replace
the temporary spare tire as soon as possible.
If you use the temporary spare tire continuously or do not follow
these precautions, the tire could fail, causing you to lose control
of the vehicle, possibly injuring yourself or others.
When driving with the temporary spare tiredo not:
•exceed 80 km/h (50 mph)
•load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label
Roadside Emergencies
127