service FORD WINDSTAR 1996 1.G Owners Manual

Page 3 of 394

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[PI01800(ALL)05/95]
Table of ContentsIntroductory Information............... 1
Safety Restraints................... 7
Starting Your Windstar................ 55
Warning Lights and Gauges.............. 65
Instrument Panel Controls.............. 105
Steering Column Controls.............. 129
Features...................... 143
Electronic Sound Systems.............. 195
Driving Your Windstar............... 235
Roadside Emergencies................ 261
Customer Assistance................ 283
Reporting Safety Defects............. 290
Accessories..................... 295
Servicing Your Windstar............... 301
Quick Index.................... 371
Index........................ 381
Service Station Information............. 396
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1
Introductory Information
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[IN00400(ALL)04/95]
Ford's Commitment to You
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[IN00500(ALL)04/95]
At Ford Motor Company, excellence is the continuous
commitment to achieve the best result possible. It is dedication
to learning what you want, determination to develop the right
concept, and execution of that concept with care, precision, and
attention to detail. In short, excellence means being the standard
by which others are judged.
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[IN00600(ALL)04/95]
Our Guiding Principles
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[IN00700(ALL)04/95]
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Quality comes first.For your satisfaction, the quality of our
products and services must be our number one priority.
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[IN00800(ALL)04/95]
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You are the focus of everything we do.Our work must be
done with you in mind, providing better products and
services than our competition.
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[IN00900(ALL)04/95]
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Continuous improvement is essential to our success.We
must strive for excellence in everything we do: in our
products Ð in their safety and value Ð and in our services,
our human relations, our competitiveness, and our
profitability.
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[IN01000(ALL)04/95]
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Employee involvement is our way of life. We are a team.
We must treat one another with trust and respect.
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[IN01100(ALL)04/95]
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Dealers and suppliers are our partners.We must maintain
mutually beneficial relationships with dealers, suppliers, and
our other business associates.
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Integrity is never compromised.Our conduct worldwide
must be pursued in a manner that is socially responsible and
commands respect for its integrity and for its positive
contributions to society.
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Introductory Information
3
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[IN01280(ALL)04/95]
To use theIndex, turn to the back of the book and search in the
alphabetical listing for the word that best describes the
information you need. If the word you chose is not listed, think
of other related words and look them up. We have designed the
Index so that you can find information under a technical term.
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[IN01290(ALL)04/95]
Canadian Owners Ð French Version
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[IN01301(ALL)05/95]
French Owner Guides can be obtained from your dealer or by
writing to Ford Motor Company of Canada, Limited, Service
Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y
4G3.
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[IN01350(ALL)04/95]
Your Maintenance Schedule and Record
Booklet
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[IN01450(ALL)03/95]
TheMaintenance Schedule and Recordbooklet lists the services
that are most important for keeping your vehicle in good
condition. A record log is also provided to help you keep track
of all services performed.
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[IN01500(ALL)01/95]
About the Warranties
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[IN01600(ALL)04/95]
Your vehicle is covered by three types of warranties:Basic
Vehicle Warranty,Extended Warrantieson certain parts, and
Emissions Warranties.
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[IN02000(ALL)03/95]
Read yourWarranty Information Bookletcarefully to find out
about your vehicle's warranties and your basic rights and
responsibilities.
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[IN02200(ALL)03/95]
If you lose yourWarranty Information Booklet,you can get a new
one free of charge. Contact any Ford or Lincoln-Mercury dealer,
or refer to the addresses and phone numbers on the first page
of this owner guide.
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Buying a Ford Extended Service Plan
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[IN02900(ALL)01/94]
If you bought your vehicle in the U.S., you can buy a Ford
Extended Service Plan for your vehicle. This optional contract
provides service protection for a longer period of time than the
basic warranty that comes with your vehicle.
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[IN03000(ALL)01/95]
You do not have to buy this option when you buy your vehicle.
However, your option to purchase the Ford Extended Service
Plan runs out after 18 months or 18,000 miles. See your dealer
for more details about the Ford Extended Service Plan.
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[IN03100(ALL)01/95]
If you purchased a Canadian vehicle and did not take
advantage of the Ford Extended Service Plan at the time of
purchase, you may still be eligible. See your dealer for the
details.
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[IN04100(ALL)01/95]
Breaking Your Vehicle In
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[IN04200(ALL)03/95]
Your new vehicle goes through an adjustment or break-in
period during the first 1,000 miles (1,600 km) that you drive it.
During the break-in period, you need to pay careful attention to
how you drive your vehicle.
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[IN04300(ALL)01/95]
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Avoid sudden stops.Because your vehicle has new brake
linings, you should take these steps:
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[IN04400(ALL)01/95]
Ð Watch traffic carefully so that you can anticipate when to
stop.
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[IN04500(ALL)01/95]
Ð Begin braking well in advance.
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[IN04600(ALL)01/95]
Ð Apply the brakes gradually.
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[IN04700(ALL)01/95]
The break-in period for new brake linings lasts for 100 miles
(160 km) of city driving or 1,000 miles (1,600 km) of
highway driving.
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22
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RWARNING
Do not attempt to service, repair, or modify the Air Bag
Supplemental Restraint System or its fuses. See your
Ford or Lincoln-Mercury dealer.
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[SR11600(ALL)05/95]
If a collision occurs, the sensors sense the severity of the impact
and activates the air bags if necessary. The air bag system is
designed to deploy in frontal and front-angled collisions more
severe than hitting a parked vehicle (of similar size and weight)
head-on at about 28 mph (45 km/h). Because the system senses
the crash severity rather than vehicle speed, some frontal
collisions at speeds above 28 mph (45 km/h) will not inflate the
air bag.
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[SR11650(ALL)05/95]
When the sensors activate the system, the air bags inflate
rapidly, filling with non-toxic nitrogen gas in a fraction of a
second. Immediately after inflation, the air bags deflate by
releasing the nitrogen gas through vent holes. The whole
process takes place in a matter of seconds.
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[SR12500(ALL)05/95]
RWARNING
Air bag system components get hot after inflation. Do
not touch them after inflation.
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Safety Restraints
25
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[SR12920(ALL)05/95]
The air bag system uses a readiness light and a tone to indicate
the condition of the system. The readiness light is in the
instrument cluster. When you turn the ignition to the ON
position, this light will illuminate for approximately six (6)
seconds and then turn off. This indicates that the system is
operating normally.NOTE:Maintenance of the air bag system is
not required.
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[SR12930(ALL)05/95]
A problem with the system is indicated by one or more of the
following:
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the readiness light will either flash or stay lit,
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or it will not light immediately after ignition is turned on,
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a group of five beeps will be heard. The tone pattern will
repeat periodically until the problem and light are repaired.
[SR12970(ALL)05/95]
If any of these things happen, even intermittently, have the air
bag system serviced at your Ford or Lincoln-Mercury dealer
immediately.
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[SR13000(ALL)03/95]
Disposal of supplemental air bag equipped vehicles
[SR13150(ALL)02/95]
For disposal of air bags or air bag equipped vehicles, see your
local Ford or Lincoln-Mercury dealer. Air bags MUST be
disposed of by qualified personnel.
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[SR13700(ALL)05/95]
Safety Restraints for Children
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[SR13800(ALL)02/95]
In the U.S. and Canada, you are required by law to use safety
restraints for children. If small children ride in your vehicle Ð
this generally includes children who are four years old or
younger and who weigh 40 pounds (18 kg) or less Ð you must
put them in safety seats that are made specially for children.
Safety belts alone do not provide maximum protection for these
children. Check your local and state laws for specific
requirements.
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Page 64 of 394

Starting Your Windstar
61
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What To Do If The Engine Does Not Start
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Fuel Pump Shut-Off Switch
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If the engine cranks but does not start or does not start after a
collision, the fuel pump shut-off switch may have been
triggered. The shut-off switch is a device intended to stop the
fuel pump when your vehicle has been involved in a substantial
jolt.
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[ST10200(ALL)03/95]
Once the shut-off switch is triggered, you must reset the switch
by hand before you can start your vehicle.
[ST10300(ALL)06/94]
The fuel pump shut-off switch reset button is located behind the
jack access cover under the jack in the cargo compartment.
[ST10400(ALL)02/94]
10-1/2 pica
art:0050046-A
Fuel pump shut-off switch reset button location
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[ST10500(ALL)05/95]
RWARNING
If you see or smell fuel, do not reset the switch or try to
start your vehicle. Have all the passengers get out of the
vehicle and call the local fire department or a towing
service.
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Page 66 of 394

Starting Your Windstar
63
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[ST11700(ALL)02/95]
Have the exhaust and body ventilation systems checked by a
qualified technician whenever:
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[ST11800(ALL)02/95]
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your vehicle is raised for service
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[ST11900(ALL)02/95]
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the sound of the exhaust system changes
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your vehicle has been damaged in an accident
[ST12100(ALL)02/95]
If the exhaust system has any indications of leaks it should be
repaired immediately.
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[ST12200(ALL)02/95]
Improve your ventilation by keeping all air intake vents clear of
snow, leaves, and other objects.
[ST12300(ALL)02/95]
If the engine idles while you are stopped in an open area for
long periods of time, open the windows at least one inch. Also,
adjust the heating or air conditioning to bring in outside air.
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[ST12400(ALL)02/95]
Read the sectionClimate Control Systemsfor instructions on
bringing fresh outside air into your vehicle. Refer to the Index.
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68
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The Mechanical Cluster
[LG00501(ALL)06/94]
The following warning lights and gauges are on the Mechanical
Cluster. All of these indicators alert you to the status of vehicle
systems or possible problems with your vehicle. Some of the
lights listed are optional. The following section explains each of
the indicators.
[LG00600(ALL)12/93]
Warning and Indicator Lights
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Brake System Light
[LG01000(ALL)11/93]
The warning light for the brakes indicates two things Ð that
either the parking brake is on or not fully released, or that the
brake fluid level is low in the master cylinder reservoir. If the
fluid level is low, the brake system should be checked by a
qualified service technician.
[LG01100(ALL)11/93]
6 pica art:0050144-B
The brake system light
[LG01200(ALL)12/93]
The BRAKE light normally comes on when you turn the
ignition key to the ON or START position to verify that the
indicator bulb is working. If the light stays on or comes on
when the engine is running and after you have released the
parking brake fully, have the hydraulic brake system serviced.
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[LG01300(ALL)05/95]
RWARNING
The BRAKE light indicates that the brakes may not be
working properly. Have the brakes checked immediately.
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Page 71 of 394

Warning Lights and Gauges
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Anti-lock Brake System (ABS) Warning Light
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[LG01500(ALL)12/93]
To check the anti-lock brake warning light, turn the ignition key
to the ON position. The ABS warning light should glow
momentarily.
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[LG01600(ALL)10/93]
NOTE: If it does not glow at all or stays on for a long time,
have your vehicle's electrical system checked
immediately.
[LG01700(ALL)11/93]
6 pica art:0050147-B
The anti-lock brake warning light
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[LG01800(ALL)05/95]
RWARNING
If the anti-lock brake system warning light remains on or
comes on while driving, have the braking system checked
by a qualified service technician as soon as possible.
[LG01820(ALL)06/95]
NOTE: If a fault occurs in the anti-lock system, and the brake
warning light is not lit, the anti-lock system is
disabled but normal brake function remains
operational.
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Safety Belt Warning Light and Chime
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[LG02000(ALL)03/95]
This warning light and chime remind you to fasten your safety
belt. The following conditions will take place:
[LG02010(ALL)02/95]
n
If the driver does not fasten the safety belt before the
ignition is turned to ON, the chime will sound for four (4) to
eight (8) seconds and the light will illuminate for one (1) to
two (2) minutes, or until the safety belt is fastened.
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