check engine FORD WINDSTAR 1998 1.G Owner's Manual

284
*
[MC09800(ALL)05/96]
Never remove the radiator cap while the engine is running or
hot. If you must remove the radiator cap, follow these steps to
avoid personal injury that can be caused by escaping steam or
engine coolant.
*
[MC09900(ALL)05/96]1.
Turn the engine off and let it cool before removing the
radiator cap. You should exercise care when removing the
cap, even from a cooled engine.
*
[MC10000(ALL)05/96]2.
When the engine is cool, wrap a thick cloth around the cap
and turn it slowly counterclockwise to the first stop.
*
[MC10100(ALL)05/96]3.
Step back while the pressure is released.
*
[MC10200(ALL)05/96]4.
When you are sure that all the pressure has been released,
use the cloth to press, turn, and remove cap.
[MC10300(ALL)01/96]5.
Stand away from the radiator opening while removing the
cap. Hot steam may blow out or hot engine coolant may
splash out.
%*
[MC10400(ALL)05/96]
Freezing Protection
*
[MC10500(ALL)05/96]
The factory-installed solution of Ford Premium Cooling System
Fluid and water will protect your vehicle tos35ÊF (s37ÊC).
Check the freeze protection rating of the engine coolant at least
once a year, just before winter.
% [MC10600(ALL)01/96]
Add engine coolant only to the engine coolant recovery
reservoir Ð not to the radiator. If the coolant level is low, add
to the engine coolant recovery reservoir a 50/50 mixture of
water and the type of engine coolant that Ford specifies. If the
coolant recovery reservoir is empty, you should also check the
radiator to see if it is low. Check the coolant level again the
next few times you drive your vehicle.
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286
*
[MC11200(ALL)05/96]
Leave the coolant in all year. Make sure that the coolant will
not freeze at the temperature level in which you usually drive
during winter months. Keep an engine coolant in your engine
that has a protection rating of at leasts20ÊF (s29ÊC).
*
[MC11300(ALL)05/96]
To find out how much engine coolant mixture your vehicle's
coolant system can hold, seeRefill CapacitiesinCapacities and
Specificationschapter.
[MC11400(ALL)01/96]
You may add water by itself only in an emergency, but you
should replace it with a 50/50 mixture of water and coolant as
soon as possible.
*
[MC11500(ALL)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add engine coolant more than once a month, or
you have to add more than a quart (liter) at a time.
%*
[MC11600(ALL)01/96]
Checking Hoses
*
[MC11700(ALL)01/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
%*
[MC11800(ALL)05/96]
Engine Coolant Drain and Flush
[MC11900(ALL)01/96]
To drain and flush your engine coolant, youMUSTsee your
Ford dealer or refer to the procedure in the service manual.
Failing to do so could result in engine damage.
% [MC12000(ALL)04/96]
Power Steering Fluid
*
[MC12100(ALL)01/96]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
*
[MC12200(ALL)01/96]
To check the level of your power steering fluid:
[MC12300(ALL)01/96]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will reach the right temperature after at least five
minutes of idling or at least one mile (1 km) of driving.
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Maintenance and Care
287
*
[MC12400(ALL)01/96]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[MC12500(ALL)01/96]3.
Then turn the engine off.
*
[MC12600(ALL)01/96]4.
Check the fluid level in the power steering fluid reservoir.
[MC12700(ALL)01/96]
13-1/2 pica
art:0050163-A
The power steering fluid cap
[MC12800(ALL)01/96]5.
If the power steering fluid is low, add fluid in small
amounts, continuously checking the level, until the fluid is
between the minimum (MIN) and maximum (MAX) lines on
the dipstick. Do not overfill.
[MC12900(ALL)01/96]6.
Make sure the cap is free of all dirt prior to re-installing to
prevent pump damage.
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288
*
[MC13000(ALL)01/96]
Use only power steering fluid that meets Ford Specification
ESW-M2C33-F, such as Ford Premium Power Steering Fluid,
E6AZ-19582-AA or an equivalent Type F Automatic Transaxle
Fluid with a Ford registration number (an 8-digit number
beginning with º2Pª printed on the fluid container).
*
[MC13100(ALL)01/96]
NOTE: If the power steering fluid is low, do not drive your
vehicle for a long period of time before adding fluid.
This can damage the power steering pump.
*
[MC13200(ALL)01/96]
If you must check the power steering fluid when it is cold,
make sure that the fluid reaches at least the minimum (MIN)
mark. The reading will only be accurate if the fluid temperature
is approximately 70Ê to100ÊF (21Ê to 38ÊC).
%*
[MC13300(ALL)01/96]
Automatic Transaxle Fluid
[MC13400(ALL)01/96]
Under normal circumstances, you need to change the fluid at
30,000 miles (48,000 km) for normal operating conditions or
21,000 miles (34,000 km) for severe duty. However, if the
transaxle is not working properly (for example, slipping or
shifting slowly), or you notice some sign of fluid leakage, the
fluid level should be checked.
[MC13500(ALL)09/96]
It is best to check the transaxle fluid level at normal operating
temperature, after approximately 20 miles (32 km) of driving.
However, if necessary, you can check the fluid level without
having to drive 20 miles (32 km) to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[MC13600(ALL)01/96]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or if it has been pulling a trailer, the engine
should be turned off for about 30 minutes to allow
the fluid to cool before checking.
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Maintenance and Care
289
%*
[MC13700(ALL)01/96]
Checking the Automatic Transaxle Fluid
*
[MC13800(ALL)01/96]
With the vehicle on a level surface, start the engine and move
the gearshift lever through all of the gear ranges allowing
sufficient time for each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set the parking
brake and leave the engine running.
*
[MC13900(ALL)01/96]
Wipe off the dipstick cap, pull the dipstick out and wipe the
indicator end clean. Put the dipstick back into the filler tube and
make sure it is fully seated. Pull the dipstick out and read the
fluid level.
[MC14000(ALL)01/96]
When checking fluid at normal operating temperature, the fluid
level should be within the crosshatched area on the dipstick.
[MC14100(ALL)09/96]
7-1/2 pica art:0050021-B
The automatic transmission dipstick
[MC14200(ALL)01/96]
NOTE: Your vehicle should not be driven until some fluid
has been added if the fluid level is below the bottom
hole on the dipstick and the outside temperature is
above50ÊF (10ÊC). Addonly enough fluid to bring the
level above the bottom hole. The fluid level should be
rechecked at normal operating temperature.
[MC14230(ALL)09/96]
If the vehicle has not been driven and the fluid level is above
the bottom hole on the dipstick, do not add fluid. Recheck the
fluid level after your vehicle has reached normal operating
temperature.
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308
*
[MC30500(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
start a fire.
*
[MC30600(ALL)01/96]
RWARNING
Do not remove the floor carpet in your vehicle. Emission
controls cause high exhaust temperatures under the floor.
*
[MC30700(ALL)05/96]
RWARNING
Exhaust leaks may result in the entry of harmful and
potentially lethal fumes into the passenger compartment.
Under extreme conditions excessive exhaust temperatures
could damage the fuel system, the interior floor covering,
or other vehicle components, possibly causing a fire.
*
[MC30900(ALL)01/96]
Watch for fluid leaks, strange odors, smoke and loss of oil
pressure. Also watch for the charge warning light, the check
engine light, or the temperature warning light. These sometimes
indicate that the emission system is not working properly.
*
[MC31000(ALL)01/96]
Do not make any unauthorized changes to your vehicle or
engine. Changes that cause more unburned fuel to reach the
exhaust system can increase the temperature of the engine or
exhaust system.
*
[MC31100(ALL)01/96]
By law, anyone who manufactures, repairs, services, sells, leases
vehicles, trades vehicles, or supervises a fleet of vehicles is not
permitted to intentionally remove an emission control device or
prevent it from working. In some of the United States and in
Canada, vehicle owners may be liable if their emission control
device is removed or is prevented from working.
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310
%*
[MC31700(ALL)03/96
]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC31800(ALL)07/96]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies that additional mixed city and highway driving is
required to complete the check of the OBD II system.
*
[MC31825(ALL)07/96]
The driving modes required to reach the ready condition consist
of a minimum of 30 minutes of city and highway driving as
described below:
*
[MC32000(ALL)07/96]
n
At least twenty minutes driving in stop and go, city type
traffic with at least four idle periods.
*
[MC32100(ALL)07/96]
n
At least ten minutes of driving on an expressway or
highway.
*
[MC32200(ALL)07/96]
Before completing the above driving modes, the engine must be
warmed up and at operating temperature. Once started, the
vehicle must not be turned off during these driving modes.
[MC33200(ALL)01/96]
Lights
*
[MC33300(ALL)01/96]
It is a good idea to check the operation of the following lights
frequently:
*
[MC33400(ALL)01/96]
n
headlamps
*
[MC33500(ALL)01/96]
n
tail lamps
*
[MC33600(ALL)01/96]
n
brakelamps
*
[MC33700(ALL)01/96]
n
hazard flasher
*
[MC33800(ALL)01/96]
n
turn signals
*
[MC33900(ALL)05/96]
n
license plate lamps
*
[MC34000(ALL)01/96]
n
fog lamps
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Maintenance and Care
311
%*
[MC34100(ALL)01/96]
The alignment of your headlamps should be checked if:
*
[MC34200(ALL)01/96]
n
oncoming motorists frequently signal you to turn off your
vehicle's high beams when you do not have the high beams
on
*
[MC34300(ALL)01/96]
n
the headlamps do not seem to give you enough light to see
clearly at night
*
[MC34400(ALL)01/96]
n
the headlamp beams are not pointed slightly down and to
the right
% [MC34500(ALL)04/96]
Replacing the Headlamp Bulb
*
[MC34600(ALL)03/96]
The headlamps on your vehicle use replaceable bulbs. When the
lamp burns out, simply replace the bulb, rather than the whole
lamp.
*
[MC34700(ALL)01/96]
RWARNING
Handle a halogen headlamp bulb carefully and keep out
of children's reach. Grasp the bulb only by its plastic
base and do not touch the glass. The oil from your hand
could cause the bulb to break the next time the
headlamps are operated.
*
[MC34800(ALL)01/96]
Do not remove the burned out bulb unless you can immediately
replace it with a new one. If a bulb is removed for an extended
period of time, contaminants may enter the headlamp and affect
its performance.
[MC34900(ALL)04/96]
To remove the headlamp bulb:
*
[MC35000(ALL)01/96]1.
Make sure that the engine is off and the headlamp switch on
the instrument panel is in the OFF position.
[MC35100(ALL)01/96]2.
Lift the hood and locate the headlamp bulb installed in the
rear of the headlamp. Remove the electrical connector from
the bulb by pulling the connector away from the bulb
assembly.
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364
Compact disc player (see Electronic sound system) . . . 30, 36
Compact disc radio (see Electronic sound system)..... 30
Console, description.................. 121
Controls, mirrors................... 117
Coolant (see Engine coolant).............. 282
checking and adding................ 282
drain and flush................... 286
preparing for storage................ 328
proper solution................... 284
refill capacities................... 324
specifications..................283, 325
temperature gauge.................. 22
warnings...................... 282
Cupholder(s)...................... 90
Customer Assistance Center, Ford (U.S.)......... 332
Customer Assistance Centre, Ford of Canada...... 339
D
Daytime running light system.............. 88
Defrost
rear window..................... 83
windshield...................... 71
Dipstick....................... 277
automatic transaxle fluid............... 289
engine oil..................... 277
Disabled vehicle (see Towing)............. 268
Dispute Settlement Board............... 334
Doors........................ 108
door ajar warning light................ 17
lubricant specifications................ 325
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366
Engine
does not start.................... 235
fuel injected engine, starting............. 205
fuel pump shut-off switch.............. 235
preparing to start.................. 205
service points.................... 273
storing your vehicle...............326±327
Engine block heater.................. 208
Engine coolant.................... 282
checking and adding................ 282
checking hoses................... 286
disposal..................278, 285, 290
drain and flush................... 286
preparing for storage................ 328
proper solution.............278, 284±285, 290
recovery reservoir................273, 282
specifications.................... 325
temperature gauge.................. 22
Engine coolant temperature gauge............ 22
Engine fan...................... 269
Engine oil...................... 276
changing oil and oil filter.............. 278
checking and adding................ 277
dipstick...................... 277
disposal..................278, 285, 290
engine oil pressure warning light............ 16
filter, specifications................. 323
refill capacities................... 324
specifications.................... 276
synthetic oil..................276±277
ªbreak-inº oils................... 4±5
viscosity....................276±277
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