maintenance FORD WINDSTAR 2003 2.G Workshop Manual

Fluid Ford Part
NameApplication Capacity
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L (14.8
quarts)
With rear heater 15.0L (15.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L (26.0
gallons)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.0L (13.7
quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
221

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch, auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
orESR-M1C159-A
Maintenance and Specifications
222

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-5 WSS-MIC25B-A1
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
223

ENGINE DATA
Engine 3.8L OHV V6 engine
Cubic inches 232
Required fuel 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.36:1
VEHICLE DIMENSIONS
Vehicle dimensions Wagon mm (in) Van mm (in)
(1) Overall length 5102 (200.9) 5102 (200.9)
(2) Overall width 1945 (76.6) 1945 (76.6)
(3) Overall height
*1733 (68.2) 1728 (66.1)
(4) Wheelbase 3066 (120.7) 3066 (120.7)
(5) Track - Front 1643 (64.3) 1643 (64.3)
(5) Track - Rear 1600 (63.0) 1600 (63.0)
*Equipped with P225/60R16 tires.
Maintenance and Specifications
224

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
1
4
Maintenance and Specifications
225

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
226

A
Accessory delay ..........................50
Air bag supplemental restraint
system ........................111–112, 115
and child safety seats ............113
description ......................112, 115
disposal ....................................117
driver air bag ..................114, 116
indicator light .........................113
operation .........................114, 116
passenger air bag ...........114, 116
side air bag ..............................115
Air cleaner filter .......................220
Air filter, cabin ............................34
Antifreeze
(see Engine coolant) ................196
Anti-lock brake system
(see Brakes) ......................134–135
Anti-theft system ........................86
arming the system ....................86
disarming a triggered system ..86
Audio system
(see Radio) ................16, 18, 20, 24
Automatic transaxle .................139
fluid, adding ............................212
fluid, checking ........................212
fluid, refill capacities ..............220
fluid, specification ..................224
Automatic transmission
driving an automatic
overdrive .................................140
Auxiliary power point .................50
Axle
lubricant specifications ..........222
B
Battery .......................................194acid, treating emergencies .....194
jumping a disabled battery ....167
maintenance-free ....................194
replacement, specifications ...220
servicing ..................................194
BeltMinder .................................106
Brakes ........................................134
anti-lock ...........................134–135
anti-lock brake system (ABS)
warning light ...........................135
fluid, checking and adding ....211
fluid, refill capacities ..............220
fluid, specifications .........222, 224
lubricant specifications ..222, 224
parking ....................................135
shift interlock ..........................139
Bulbs ............................................40
C
Calculating load ........................145
Capacities for refilling fluids ....220
Cargo net .....................................73
Cassette tape player ...................24
CD-single premium .........16, 18, 20
Cell phone use ............................56
Cellular telephone (see your
Cellular Phone Guide) ................56
Certification Label ....................225
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................121
in front seat ............................122
in rear seat ......................122, 124
tether anchorage hardware ...125
Cleaning your vehicle
engine compartment ..............183
instrument panel ....................185
Index
230

F
Floor mats ...................................57
Fluid capacities .........................220
Fuel ............................................201
calculating fuel economy .......206
cap ...........................................203
capacity ...................................220
choosing the right fuel ...........204
comparisons with EPA fuel
economy estimates .................209
detergent in fuel .....................205
filling your vehicle
with fuel ..................201, 203, 206
filter, specifications ........205, 220
fuel pump shut-off switch .....151
improving fuel economy ........206
octane rating ...................204, 224
quality ......................................204
running out of fuel .................205
safety information relating to
automotive fuels .....................201
Fuses ..................................152–153
G
Garage door opener ..............46, 58
Gas cap (see Fuel cap) ............203
Gas mileage
(see Fuel economy) .................206
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................144
calculating ...............................145
definition .................................144
driving with a heavy load ......144
location ....................................144
GVWR (Gross Vehicle Weight
Rating) .......................................144
calculating .......................144–145definition .................................144
driving with a heavy load ......144
location ....................................144
H
Head restraints .....................87, 90
Headlamps ...................................35
aiming ........................................37
autolamp system .......................35
bulb specifications ....................40
daytime running lights .............35
flash to pass ..............................36
high beam .................................36
replacing bulbs .........................40
turning on and off ....................35
Heating
heating and air
conditioning system .....30–31, 33
HomeLink universal
transceiver (see Garage
door opener) .........................58, 61
Hood ..........................................189
I
Ignition ...............................131, 224
Infant seats
(see Safety seats) .....................121
Inspection/maintenance (I/M)
testing ........................................210
Instrument panel
cleaning ...................................185
cluster ........................................10
lighting up panel and
interior .......................................36
J
Jump-starting your vehicle ......167
Index
232