tow GEELY FC 2008 User Guide

Engine mechanism - Cylinder cover gasket components(c) Tighten each cylinder head bolt in turn again.
Torque: m
(d) Install heating air water outlet pipe components.
Torque: 8. Install camshaft.(a) Coat engine oil on camshaft journal.
(b) Put 2 camshafts on cylinder head and with cylinder 1 cam-
shaft end toward the direction shown in the diagram.
(c) Check forward remarks and figures of all bearing cover, and
tighten the bolts as sequences shown in the diagram.
Torque:
Camshaft front bearing cover: Camshaft bearing cover: 9. Check idle speed and ignition timing.
10. Check compression pressure.
11. Check CO/HC.64

Exhaust - Exhaust pipe assemblyExhaustExhaust pipe assemblyRemoving, installing and disassembling, assembling1. Remove oxygen sensor.(a) Uncouple oxygen sensor joint.
(b) Remove oxygen sensor.2. Remove exhaust pipe guard [64000051].
3. Remove front exhaust pipe together with three-way catalytic converter assembly
[64000042].
4. Remove middle exhaust pipe together with middle silencing device assembly [64000043].
5. Remove rear exhaust pipe together with rear silencing device assembly [64000044].
6. Install front exhaust pipe together with three-way catalytic converter assembly [64000042].(a) Measure free length of compression spring with vernier caliper.
Free length: 43mm
Hint: if the free length does dot reach the standard value, it is necessary to replace compres-
sion spring.
(b) Gently knock silencing device inlet seal ring to exhaust manifold with hammer and wooden block until
the surfaces are parallel and level with each other.
Notes:Gently knock gasket toward positive direction.Do not repeat using the gasket that has been removed.Do not push the gasket in by means of tightening
bolt connection.
(c) Install exhaust pipe.
Torque: 43 N.m7. Install oxygen sensor.Torque: 44 N.m9. Install rear exhaust pipe together with rear guard
assembly [64000044].(a) Measure free length of compression spring with vernier
caliper.
Free length: 40mm
Hint: if the free length does dot reach the standard value, it is necessary to replace com-
pression spring.
(b) Install tail pipe to front pipe using a new gasket.
Torque: 43 N.m10. Install front exhaust pipe guard [64000051].
11. Check there is gas leakage with exhaust system.wooden
blockGaskett8. Install middle exhaust pipe together with middle si-
lencing device assembly [64000043].Couple front intake pipe of middle exhaust pipe together with
middle silencing device assembly with outlet pipe of front ex-
haust pipe together with three-way catalytic converter using a
new gasket.Torque: 43 N.mTail pipe sideGasket65

Cooling - Temperature regulator componentsReplacement1. Remove engine right bottom shield.
2. Discharge engine coolant.
3. Remove drive belt.Slowly turn drive belt tensioner clockwise to loosen the belt;
then remove drive belt and put back the tensioner slowly to
completely loosen it.4. Remove alternator components.(a) Remove rubber cover and nuts.
(b) Uncouple alternator joint.
(c) Remove 2 bolts and alternator.5. Remove water inlet pipe.
6. Remove temperature regulator.
7. Install temperature regulator.(a) Install new gasket to temperature regulator.
(b) As shown in the diagram, install temperature regulator with
inching valve toward upward.8. Install water inlet pipe and joint.Torque: 9. Install alternator installation components.Torque: 12mm bolt head: m
14mm bolt head: 10. Refill engine coolant.
11. Check there is leakage with coolant.
71Temperature regulator components

Starting and charging - Starting systemStarting and chargingStarting systemInspection1. Starter installation componentsNote: this test must be finished within 3 to 5 seconds to
avoid burning out coil.
(a) Remove nut at C terminal to uncouple wire of field coil.
(b) As shown in the diagram, connect battery wire to electro-
magnetic switch, and check drive pinion is pushed outside,
(pull-in coil and hold-in coil).
(c) As shown in the diagram, uncouple negative wire from ter-
minal C after the above connections, and check drive pin-
ion is still at the state of being pushed outside.(Hold-in coil)
(d) Push drive pinion toward armature side, and measure the
clearance between drive pinion end and stop ring.
Standard clearance: 1.0~5.0mm
(e) Uncouple negative wire from electromagnetic switch
housing, and check drive pinion returns back to original
position toward inside.79Terminal C
Terminal 50Terminal C
Terminal 50Terminal C
Terminal 50

Front suspension - Front shock absorber and helical spring(e) As shown in the diagram, install upper insulator.
(f) Install spring seat to absorber with mark toward outside of
vehicle.
(g) Install new dustproof seal ring and upper absorber bearing.
(h) Fix upper shock absorber bearing with special tool, and
install new nuts.
Torque: 475 N.m
(i) Remove special tool.
(j) Install dust cover.
(k) Coat upper absorber bearing with grease.
Note: do not coat grease on rubber surface of upper
shock absorber bearing.8. Install front shock absorber and helical spring.(a) Install 3 nuts above shock absorber.
Torque: 393 N.m
(b) Install 2 fixed bolts of shock absorber.Outside
Grease92Outside

Rear suspension - Rear stabilizer barRear stabilizer barOverhaul1. Remove rear stabilizer bar assembly.Remove 2 bolts, nuts and stabilizer bar.2. Install rear stabilizer bar assembly.Install 2 bolts, nuts and stabilizer bar.
Torque: Hint:install the tag on balance bar toward rear right
side of vehicle.Front
Ta g105

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Inspection on automobile
1. Check the free clearance of steering wheel
(a) Park the automobile, and the front wheels are towards the
front.
(b)Turn the steering wheel to left and right with your fingers
lightly, and check the free clearance.
Maximal free clearance: 30mm
Maximal free
clearance
 193 

Steering column system
Overhaul
1. Put the front wheels towards the front.
2. Disassemble safety airbag assembly at the side of
driver (equipping with SRS) [67000179]
Note: if disconnecting airbag joint when ignition switch
locates at ON position, checking number will record it.
(a) Put the front wheels towards the front.
(b) Use planetary sleeve wrench to loosen two planetary
screws until the concave slot around the screw contacts
the screw shell.
(c) Pull out airbag assemble from steering wheel, and
disassemble airbag joint.
(d) Disassemble the terminal.
Warning:
¡ñ¡ñ
¡ñ¡ñ¡ñWhen storing safety airbag assembly at the side
of driver, it is necessary to put the surface of
airbag assembly towards the upside.
¡ñ¡ñ
¡ñ¡ñ¡ñDo not disassemble airbag assembly.
Note: when disassembling airbag assembly, pay
attention not to pull airbag wiring harness.
3. Disassemble steering wheel assembly [67100001]
(a) Disassemble the fixed screw cap of steering wheel.
(b) Make corresponding marks on steering wheel and main
shaft assembly.
(c) Use special tool to disassemble steering wheel.
4. Disassemble upper/lower decoration plate of
steering column [64000128/64000129]
5. Disassemble left combination switch assembly
[67000078] (referring to page 298)
Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
airbag joint
Correct Wrongplanetary
screws screw shell
 194 
Align the mark