maintenance GMC C-SERIES 1999 User Guide

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5-29 How to Add Coolant to the Coolant
Surge Tank
If you haven't found a problem yet, but the coolant level
isn't at the COLD ADD mark or higher, add a 50/50
mixture of clean, drinkable water and coolant at the
coolant surge tank, but be sure the cooling system,
including the coolant surge tank pressure cap, is cool
before you do it. (See the Caterpillar

Operation &
Maintenance Manual for the proper engine coolant to use.)
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap
-- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the coolant surge tank
pressure cap, is hot. Wait for the cooling system
and coolant surge tank pressure cap to cool if you
ever have to turn the pressure cap.
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6-2
Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you'll go to your dealer for
all your service needs. You'll get genuine GM parts and
GM
-trained and supported service people.
We hope you'll want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
Doing Your Own Service Work
If you want to do some of your own service work, you'll
want to use the proper service manual. It tells you much
more about how to service your vehicle than this manual
can. To order the proper service manual, see ªService
and Owner Publicationsº in the Index.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. See ªMaintenance Recordº in the Index.
CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.

Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.

Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you use
the wrong fasteners, parts can later break
or fall off. You could be hurt.
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6-5
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent deposits from forming in your engine and fuel
system, allowing your emission control system to
function properly. Therefore, you should not have to add
anything to the fuel. In addition, gasolines containing
oxygenates, such as ethers and ethanol, and
reformulated gasolines may be available in your area to
contribute to clean air. General Motors recommends that
you use these gasolines, particularly if they comply with
the specifications described earlier.
NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don't use it. It can corrode
metal parts in your fuel system and also damage
plastic and rubber parts. That damage wouldn't
be covered under your warranty.
Diesel Fuel Requirements and
Fuel System
Diesel Engine Fuel
See your Caterpillar
Operator & Maintenance Manual
for information concerning fuel usage.
Water in Fuel
Sometimes, water can be pumped into your fuel tank
along with your diesel fuel. This can happen if a service
station doesn't regularly inspect and clean its fuel tanks,
or if it gets contaminated fuel from its suppliers.
If this happens, water must be drained. Your dealer can
show you how to do this.
CAUTION:
Diesel fuel containing water is still flammable.
You could be burned. If you ever try to drain
water from your fuel, keep sparks, flames and
smoking materials away from the mixture.
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6-11
Then place the prop rod,
located on the panel, where
the arrow is pointing.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline or
diesel fuel, oil, coolant, brake fluid, windshield
washer and other fluids, and plastic or rubber. You
or others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Before closing the hood or access panels, be sure all the
filler caps are on properly.
Noise Control System
The following information relates to compliance with
Federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs. (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The
noise control system warranty is given in your
Warranty booklet.
These standards apply only to vehicles sold in the
United States.
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6-12 Tampering With Noise Control
System Prohibited
Federal law prohibits the following acts or the
causing thereof:
1. The removal or rendering inoperative by any person,
other than for purposes of maintenance, repair or
replacement, of any device or element of design
incorporated into any new vehicle for the purpose of
noise control, prior to its sale or delivery to the
ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.
Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:

Removal of the noise shields or any
underhood insulation.Engine:

Removal or rendering engine speed governor (if
equipped) inoperative so as to allow engine speed to
exceed manufacturer specifications.
Fan and Drive:

Removal of fan clutch (if equipped) or rendering
clutch inoperative.

Removal of the fan shroud (if equipped).
Air Intake:

Removal of the air cleaner silencer.

Reversing the air cleaner cover.
Exhaust:

Removal of the muffler and/or resonator.

Removal of the exhaust pipes and exhaust
pipe clamps.
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6-17
Engine Oil
(Caterpillar
Diesel Engines)
See your Caterpillar
Operation & Maintenance Manual
for information on oil quality and viscosities as well as
the temperature range chart.
Air Filter Restriction Indicator
Your engine has an indicator that lets you know when
the air filter is dirty and needs to be serviced. It is in the
air intake tube below the air cleaner on the passenger's
side of the engine.
When the yellow indicator
reaches the red ring in the
sight glass, it's time to
service the air filter.After the air filter is properly serviced, the indicator can
be reset by pushing the button on top of the indicator.
Engine Air Cleaner/Filter
Your GM Maintenance Schedule says when to replace
the air filter.
Gasoline Engine Caterpillar
Diesel
Engine
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6-19 Automatic Transmission External Filter
Your automatic transmission spin-on type filter requires
periodic replacement. It is mounted just behind the
radiator on the outside of the passenger's side frame rail.
Consult the Allison Automatic Transmission Operator's
Manual that came with the vehicle for proper
change intervals.
Automatic Transmission External Filter
With Service Trans Filter Indicator Light
(Option)
This automatic transmission spin-on type filter is
mounted to the left of the transmission. It requires
replacement when the SERVICE TRANS FILTER
indicator light on the instrument panel comes on or
every three years, whichever occurs first.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Maintenance Schedule to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Eaton Fuller Transmission Operator's Manual that
came with the vehicle shows how to check the manual
tranmsmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
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6-20
Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it.
See ªScheduled Maintenance Servicesº in the
Maintenance Schedule.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids and
Lubricantsº in the Maintenance Schedule.
Rear Axle Shift Motor (Option)
When to Check and Change Fluid
If you have an optional air-shift two-speed, controlled
traction, or locking differential type rear axle, a good
time to check the fluid level in the axle shift motor is
when the rear axle lubricant is checked. Use refrigerant
oil (shift motor only).
How to Check Fluid
Remove the plug on the front plate of the axle shift
motor, add enough fluid to raise the level to the bottom
of the filler plug hole, then replace the plug.
What to Use
Refer to your Maintenance Schedule to determine what
kind of lubricant to use.
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6-27
CAUTION:
Turning the radiator pressure cap (on a gasoline
engine) or the surge tank cap (on a diesel engine)
when the engine and radiator are hot can allow
steam and scalding liquids to blow out and burn
you badly. With the coolant recovery system, you
will almost never have to add coolant at the
radiator. Never turn the radiator pressure cap
or the surge tank pressure cap
-- even a
little
-- when the engine and radiator are hot.
Add coolant mixture at the recovery tank or the surge
tank, but be careful not to spill it.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Some conditions, such as trapped air in the cooling
system, can affect the coolant level in the radiator. If you
need to add coolant to the radiator, follow the steps
listed under ªHow to Add Coolant to the Radiator.º
See ªEngine Overheatingº in the Index.
Engine Coolant
(Caterpillar
Diesel Engine)
If your vehicle has a Caterpillar diesel engine, see the
Caterpillar
Operation & Maintenance Manual provided
with your vehicle to find out what to add, also when and
how to service your cooling system.
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6-28
Power Steering Fluid
See your Maintenance Schedule for when to check your
power steering fluid.
How To Check Power Steering Fluid
Check your power steering fluid only when the engine is
warm. If the engine isn't warm, you probably won't get
an accurate reading.
Vehicles with diesel engines
have a sight glass. If you
can see fluid in the glass,
you have enough.Other models have a cap with a dipstick. If you have
one, unscrew the cap and check the dipstick. It should be
between ADD and FULL (if the engine is warm).
If you need to add some, put in only enough of the
correct fluid to bring the level up to the FULL mark (if
you have the dipstick) or so you can see fluid in the
glass, if you have a sight glass.
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