brake GMC C-SERIES 1999 Owners Manual

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v
For example,
these symbols
are used on an
original battery:
CAUTION
POSSIBLE
INJURY
PROTECT
EYES BY
SHIELDING
CAUSTIC
BATTERY
ACID COULD
CAUSE
BURNS
AVOID
SPARKS OR
FLAMES
SPARK OR
FLAME
COULD
EXPLODE
BATTERY
These symbols
are important
for you and
your passengers
whenever your
vehicle is
driven:
DOOR LOCK
UNLOCK
FASTEN
SEAT
BELTS
POWER
WINDOW
AIR BAG
These symbols
have to do with
your lamps:
MASTER
LIGHTING
SWITCH
TURN
SIGNALS
PARKING
LAMPS
HAZARD
WARNING
FLASHER
DAYTIME
RUNNING
LAMPS
FOG LAMPS
These symbols
are on some of
your controls:
WINDSHIELD
WIPER
WINDSHIELD
WASHER
WINDSHIELD
DEFROSTER
REAR
WINDOW
DEFOGGER
VENTILATING
FAN
These symbols
are used on
warning and
indicator lights:
ENGINE
COOLANT
TEMP
BATTERY
CHARGING
SYSTEM
BRAKE
COOLANT
ENGINE OIL
PRESSURE
ANTI-LOCK
BRAKES
Here are some
other symbols
you may see:
FUSE
LIGHTER
HORN
SPEAKER
FUEL
Vehicle Symbols
These are some of the symbols you may find on your vehicle.
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2-
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2-1
Section 2 Features and Controls
Here you can learn about the many standard and optional features on your vehicle, and information on starting,
shifting and braking. Also explained are the instrument panel and the warning systems that tell you if everything is
working properly
-- and what to do if you have a problem.
2
-2 Keys
2
-4 Door Locks
2
-5 Theft
2
-5 New Vehicle ªBreak-Inº
2
-6 Ignition Positions
2
-7 Starting Your Gasoline Engine
2
-10 Starting Your Diesel Engine
2
-13 Engine Checks Before Operating
2
-15 Engine Coolant Heater (If Equipped)
2
-16 Diesel Engine Exhaust Brake
2
-17 Two-Speed Rear Axle Electric Shift Control
(If Equipped)
2
-20 Automatic Transmission Operation
2
-22 Manual Transmission Operation
2
-23 Parking
2
-29 Parking Over Things That Burn
2
-29 Engine Exhaust2
-30 Running Your Engine While You're Parked
(Automatic Transmission)
2
-30 Windows
2
-31 Tilt Wheel (If Equipped)
2
-32 Turn Signal/Multifunction Lever
2
-39 Trailer Brake Hand Control Valve (Option)
2
-40 Inter-Axle Differential Lock Control
(If Equipped)
2
-41 Rear Axle Differential Lock Control
(If Equipped)
2
-42 Engine Air Control (If Equipped)
2
-43 Exterior Lamps
2
-46 Interior Lamps
2
-46 Mirrors
2
-50 Instrument Panel
2
-52 Instrument Panel Cluster
2
-55 Warning Lights, Gages and Indicators
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2-5 Leaving Your Vehicle
If you are leaving the vehicle, take your keys, open your
door and set the locks from inside. Then get out and
close the door.
Theft
Vehicle theft is big business, especially in some cities,
and even commercial vehicles are no exception. Although
your vehicle has a number of theft
-deterrent features, we
know that nothing we put on it can make it impossible to
steal. However, there are ways you can help.
Key in the Ignition
If you leave your vehicle with the keys inside, it's an
easy target for joy riders or professional thieves
-- so
don't do it.
Remember to remove your key and take it with you.
Always do this. When you take your key with you, your
ignition will be locked. Also remember to lock the doors.
New Vehicle ªBreak-Inº
NOTICE:
Your vehicle doesn't need an elaborate
ªbreak
-in.º But it will perform better in the long
run if you follow these guidelines:

Let your engine warm up before you
operate your vehicle under load.

Keep your speed at 55 mph (88 km/h) or
less for the first 500 miles (805 km).

Don't drive at any one speed
-- fast or
slow
-- for the first 500 miles (805 km).
Don't make full
-throttle starts.

Avoid making hard stops for the first
200 miles (322 km) or so. During this time
your new brake linings aren't yet broken
in. Hard stops with new linings can mean
premature wear and earlier replacement.
Follow this breaking
-in guideline every
time you get new brake linings.
NOTICE: (Continued)
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2-7
ACCESSORY (A): This position lets you use
accessories when the engine is off. To use
ACCESSORY, push in the key and turn it toward you.
LOCK (B): This position locks your ignition. You will
be able to remove your key only when the switch is in
this position.
OFF (C): This position lets you turn off the engine, but
the key can't be removed.
RUN (D): This is the position for driving and activating
the CAT diesel air inlet heater (if equipped).
START (E): This position starts your engine.
Engine Starter Over-Crank Protection
(If Equipped)
Some vehicles have an engine starter over-crank
protection system. This system includes a built
-in
temperature limiting switch to prevent internal damage
to the starter. If the starter motor overheats and shuts
off due to over
-cranking, the motor must cool down
before the switch will reset and allow you to operate the
starter. It can take up to six minutes before the starter
will work again.
Starting Your Gasoline Engine
Engines start differently. The 8th digit of your Vehicle
Identification Number (VIN) shows the code letter for
your engine. (See ªVehicle Identification Numberº in
the Index.) Follow the proper steps to start the engine.
To start a diesel engine, see ªStarting Your Diesel
Engineº in the Index.
Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P) if so equipped. Your
engine won't start in any other position
-- that's a
safety feature.
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2-8 Manual Transmission
Set the parking brake, shift your gear selector to
NEUTRAL and hold the clutch pedal to the floor while
starting the engine.
Starter Motor Operation
1. The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
2. To prevent overheating, the starter motor will
disengage after continuously operating for 15 seconds.
You must release the key from the start position to
re
-engage the starter.
3. The starter motor will not engage if the engine is
already running.
4. The starter motor will disengage if, after two
seconds, the starter pinion gear does not engage the
flywheel or there is no engine rpm signal from the
engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn your
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as your
engine gets warm.
2. If the engine doesn't start in 10 seconds, push the
accelerator pedal all the way down and crank the
engine for five more seconds, unless it starts sooner.
3. If your engine still won't start (or starts but then
stops), it could be flooded with too much gasoline.
Wait 15 seconds to let the starter motor cool down.
Do Steps 1 through 3 again.
When the engine starts, let go of the key and the
accelerator pedal.
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2-9
NOTICE:
Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way
the engine operates. Before adding electrical
equipment, check with your dealer. If you don't,
your engine might not perform properly.
If you ever have to have your vehicle towed, see
the part of this manual that tells how to do it
without damaging your vehicle. See ªTowing
Your Vehicleº in the Index.
Gasoline Engine Warm-Up
When you've started your engine, let it run for 20 or
30 seconds to warm up before you put a load on
the engine.
Drive at moderate speeds for the first few miles,
especially in cold weather. Running a cold engine at
high speed can damage it.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is in
a drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before turning it
off after you have finished driving your vehicle.
If you shift to NEUTRAL (N), set the parking brake.
If you shift to PARK (P), the auto
-apply feature will set
the parking brake.
If your vehicle has a two
-speed axle, put the range
selector in LOW. To be sure the axle has shifted into
LOW, engage the clutch and transmission the vehicle
may move slightly when you do this.
While your engine is idling before you turn it off, you
can make a list of any operational or handling concerns
to give to responsible maintenance personnel so they can
handle them right away.
Moisture will condense in a fuel tank that is almost
empty if the vehicle is not run for a while, even just
overnight under some conditions. So, it's always best to
refuel your vehicle at the end of each run.
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2-10
Starting Your Diesel Engine
If you have a Caterpillar diesel engine, also refer to
your Caterpillar
Operation & Maintenance Manual for
starting procedure.
To make starting easier in cold weather (below 32F or
0C), the proper viscosity engine oil should be used. It's
also best to heat the engine oil first. You can do this by
using an engine coolant heater. A GM Automatic Ether
Injection System aids cold weather starting.
NOTICE:
Your diesel engine has an electric air intake
heater system which reduces white smoke and
helps start the engine in cold weather. Do not
spray starting fluid into the air intake where it
can contact the heater elements.
If you don't have the GM Automatic Ether
Injection System, don't use starting fluid or
you could damage your engine. If you have the
GM system, use only GM approved starting fluid
that has been tested to establish compatibility
with the air inlet heater system.
NOTICE:
If you ever have to have your vehicle towed, see
the part of this manual that tells how to do it
without damaging your vehicle. See ªTowing
Your Vehicleº in the Index.
Restarting the Diesel Engine While Moving
(Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic transmission
to NEUTRAL (N). This safety feature prevents starting
the engine when the transmission is in a drive gear.
Stopping the Diesel Engine
If you have a Caterpillar diesel engine, see your
Caterpillar
Operation & Maintenance Manual.
1. Set the parking brake and shift to NEUTRAL (N) or
PARK (P).
2. Turn the ignition switch key to OFF.
If your vehicle has a two
-speed axle, see ªRear Axle,
Tw o
-Speed Electric Shift Controlº or ªRear Axle,
Tw o
-Speed Airshift Controlº in the Index.
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2-12 Fast Idle System (Electronically Controlled
Caterpillar

Diesel and Gasoline Engines)
If your vehicle is equipped with an electronically
controlled diesel engine, it has both automatic and
manual fast idle capabilities.
Automatic Fast Idle System
(Caterpillar

Diesel Engine Only)
The automatic fast idle feature will engage whenever
you start your vehicle and the engine is below the preset
operating temperature. This will help decrease engine
warm
-up time.
Idle speed will then return to normal under any of the
following conditions:

The engine reaches the preset operating temperature.

The brake pedal is pressed.

The trailer brake hand lever (if equipped) is applied.

The manual transmission clutch pedal is pressed or,
the automatic transmission (if equipped) is shifted
from NEUTRAL (N) or PARK (P).

The vehicle speed exceeds approximately
10 mph (16 km/h).

When the fast idle switch is pressed a second time.Manual Fast Idle System
(Caterpillar
 Diesel and Gasoline Engines)
The manual fast idle switch
is located on the lower
portion of the instrument
panel just to the left of the
steering wheel.
This system can be used to increase your engine idle
speed whenever the following conditions are met:

The brake pedal is not pressed.

The trailer brake hand lever (if equipped) is not applied.

The vehicle speed is below approximately
10 mph (16km/h).

The manual transmission (if equipped) clutch pedal
is not pressed or, the automatic transmission
(if equipped) is in NEUTRAL (N).
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2-13
The manual fast idle feature is activated by pressing the
switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual fast idle will be deactivated.
Manual fast idle can be used to set any desired idle
speed. To set a new temporary engine idle speed:
1. Make sure all of the previously described conditions
are met.
2. Press the accelerator pedal to the desired engine speed.
3. Momentarily press the manual FAST IDLE switch.
The temporary idle speed will be set. This new rpm
level will be remembered by the system until either the
ignition is turned to OFF or a new idle speed is set.
Radiator Shutters -- Caterpillar

(If Equipped)
Radiator shutters aid engine warm-up by blocking the
airflow through the radiator and charge the air cooler to
conserve heat in cold conditions.
The radiator shutters on your vehicle (if equipped)
operate automatically. When the ignition switch is in
RUN or START and the engine temperature is below
195F (90C), the shutters will close, blocking the flow
of air through the radiator and charge the air cooler.When the engine temperature reaches 195F (90C), the
shutters will open to the normal operating position.
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine.
But don't leave the vehicle while the engine is running.
During this warm
-up period, check your warning lights
and gages:

If oil pressure doesn't begin to rise within 15 seconds
of starting, stop the engine and find the cause.

If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.

If you have air brakes, the dual
-needle air pressure
gage should read at least 105 psi (720 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or drops
during warm
-up, stop the engine and find the cause
before you try to move the vehicle. Recommended
air pressure before actually driving away is
120 psi (830 kPa).
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2-16
4. Before starting the engine, be sure to unplug the cord.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature.
Above 32
F (0
C), the coolant heater is not required.
From 32
F to
-10
F (0
C to -23
C), keep the
coolant heater plugged in at least two hours. Below
-10
F (-23
C), keep the coolant heater plugged in for
a minimum of eight hours or overnight. It will not harm
either the coolant heater or the vehicle to leave the
coolant heater plugged in longer than the times stated.
Be sure to remove and store the cord before starting the
engine. See ªDiesel Fuel Requirements and Fuel
Systemº in the Index for information on what fuel to use
in cold weather.
Diesel Engine Exhaust Brake
The exhaust brake is available on vehicles equipped
with a diesel engine and air brakes (or an air
compressor). It is located in the exhaust system.
The switch is on the upper
right side of the instrument
panel and turns the exhaust
brake on and off.
The exhaust brake indicator light is on when the exhaust
brake is in use.
The exhaust brake is used to help slow the vehicle and
may assist the vehicle's foundation brakes. The use of the
exhaust brake will assist the braking of the vehicle and
prolong the life of the foundation brake lining material.
When using the exhaust brake, the proper gear range
selection is important. The exhaust brake will be most
effective if the gear range selected is the lowest possible
range that does not allow the engine rpm to go more than
200 rpm above rated (full load) rpm as shown on the
Engine Information Plate. (Do not exceed 2900 rpm.)
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