brake GMC ENVOY 2002 Repair Manual

6-32
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in the
proper sequence to GM torque specifications.
Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7 of this
manual under Part C ªPeriodic Maintenance Inspections.º
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top
-quality GM brake
parts. When you replace parts of your braking
system
-- for example, when your brake linings wear
down and you need new ones put in
-- be sure you get
new approved GM replacement parts. If you don't, your
brakes may no longer work properly. For example, if
someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes
can change
-- for the worse. The braking performance
you've come to expect can change in many other ways
if someone puts in the wrong replacement brake parts.

6-45
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted the
same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your vehicle.
CAUTION:
Using the wrong replacement wheels, wheel bolts
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make
you lose control. You could have a collision in
which you or others could be injured. Always
use the correct wheel, wheel bolts and wheel nuts
for replacement.
NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.
See ªChanging a Flat Tireº in the Index for
more information.
Used Replacement Wheels
CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can't know how it's been used or
how far it's been driven. It could fail suddenly
and cause a crash. If you have to replace a wheel,
use a new GM original equipment wheel.

6-46 Tire Chains
CAUTION:
Don't use tire chains. There's not enough
clearance. Tire chains used on a vehicle without
the proper amount of clearance can cause
damage to the brakes, suspension or other vehicle
parts. The area damaged by the tire chains could
cause you to lose control of your vehicle and you
or others may be injured in a crash.
Use another type of traction device only if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer's
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it's contacting your vehicle, and don't
spin your wheels.
Appearance Care
Remember, cleaning products can be hazardous. Some
are toxic. Others can burst into flame if you strike a
match or get them on a hot part of the vehicle. Some are
dangerous if you breathe their fumes in a closed space.
When you use anything from a container to clean your
vehicle, be sure to follow the manufacturer's warnings
and instructions. And always open your doors or
windows when you're cleaning the inside.
Never use these to clean your vehicle:

Gasoline

Benzene

Naphtha

Carbon Tetrachloride

Acetone

Paint Thinner

Turpentine

Lacquer Thinner

Nail Polish Remover
They can all be hazardous
-- some more than
others
-- and they can all damage your vehicle, too.

6-59
Mini Fuses Usage
1 ECAS
2 Passenger's Side
High
-Beam Headlamp
3 Passenger's Side
Low
-Beam Headlamp
4 Back
-Up Trailer Lamps
5 Driver's Side
High
-Beam Headlamp
6 Driver's Side
Low
-Beam Headlamp
7 WASH
8ATC
9 Windshield Wipers
10 Powertrain Control Module B
11 Fog Lamps
12 ST/LP
13 Cigarette Lighter
14 COILSMini Fuses Usage
15 RIDE
16 TBD
-- Ignition 1
17 Crank
18 Air Bag
19 ELEK Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 ETC
24 Instrument Panel Cluster,
Driver Information Center
25 Automatic Shift Lock
Control System
26 ENG 1
27 Back
-Up
28 Powertrain Control Module 1
29 Oxygen Sensor

6-60
Mini Fuses Usage
30 Air Conditioning
31 TBC
50 Passenger's Side Trailer TRN
51 Driver's Side Trailer TRN
52 Hazard Flashers
J
-Case Fuses Usage
32 Trailer
33 Anti
-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
Micro Relays Usage
37 Headlamp Washer
38 Rear Window Washer
39 Fog LampsMicro Relays Usage
40 Horn
41 Fuel Pump
42 Windshield Wipers/Washer
43 High
-Beam Headlamp
44 Air Conditioning
Solid State
RelaysUsage
45 Cooling Fan
46 HDM
Mini Relay Usage
47 Starter
Miscellaneous Usage
48 Instrument Panel Battery
49 Fuse Puller

6-63
Fuse Usage
35 Blank
36 HVAC B
37 Front Parking Lamps
38 Left Turn Signal
39 HVAC 1
40 TBC 4
41 Radio
42 TR PARK
43 Right Turn Signal
44 HVAC
45 Rear Fog Lamps
46 Auxiliary Power 1
47 Ignition 0
48 Four
-Wheel Drive
49 Blank
50 TBC IG
51 Brakes
52 TBC RUN
Replacement Bulbs
Lamps Number
Halogen Headlamps
Low Beam 9006 HB4. . . . . . . . . . . . . . . . . . . . . . . .
High Beam 9005 HB3. . . . . . . . . . . . . . . . . . . . . . .
Front Sidemarker Lamps 194. . . . . . . . . . . . . . . . . . .
Front Turn Signal Lamps 3457. . . . . . . . . . . . . . . . . .
Tail and Stoplamps 3057. . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Lamps 3057. . . . . . . . . . . . . . . . . .
For any bulb not listed here contact your dealer.
Capacities and Specifications
Engine Specifications
Engine Description ªVORTECº 4200. . . . . . . . . . . .
Type L6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIN Code S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-5-3-6-2-4 . . . . . . . . . . . . . . . . . . . . . .
Spark Plug Gap 0.050 inches (1.25 mm). . . . . . . . . .

Scheduled Maintenance
7-5
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of
this vehicle.
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.Footnotes

The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under
ªPeriodic Maintenance Inspectionsº in Part C of
this schedule.

7-18
Starter Switch Check
CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See ªParking Brakeº in the Index if necessary.
Do not use the accelerator pedal, and be ready to turn
off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.Automatic Transmission Shift Lock Control
System Check
CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough
room around the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake. See ªParking Brakeº
in the Index if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out of
PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.

7-19
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.

The key should turn to LOCK only when the shift
lever is in PARK (P).

The key should come out only in LOCK.
Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.

To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.

To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.

7-21 Transfer Case and Front Axle
(Four-Wheel Drive) Inspection
Every 12 months or at engine oil change intervals, check
front axle and transfer case and add lubricant when
necessary. A fluid loss could indicate a problem; check
and have it repaired, if needed. Check vent hose at
transfer case for kinks and proper installation. More
frequent lubrication may be required on off
-road use.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook
-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or conditions
result in frequent braking.