engine GMC ENVOY XL 2004 Owners Manual

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses and circuit
breakers. This greatly reduces the chance of res
caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
If you ever have a problem on the road and don’t have
a spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle
that you can get along without — like the radio or
cigarette lighter— and use its fuse, if it is the correct
amperage. Replace it as soon as you can.
Engine Compartment Fuse Block
The fuse block is located under the hood in the engine
compartment on the driver’s side of the vehicle. See
Engine Compartment Overview on page 5-12for more
information on location.
Remove the primary cover by pressing the two locking
tabs. Remove the secondary cover by snapping off
while lifting. To reinstall the fuse panel cover, reverse
the sequence.
5-97

L6 Engine
5-98

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger’s Side High-Beam
Headlamp
3Passenger’s Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver’s Side High-Beam
Headlamp
6Driver’s Side Low-Beam
Headlamp
7Rear Window Washer,
Headlamp Washer
8 Active Transfer Case
9 Windshield Washer
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette LighterFuses Usage
14 Ignition Coils
15 Blank
16 TBC-Ignition 1
17 Crank
18 Air Bag
19 Trailer Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster,
Driver Information Center
25Automatic Shift Lock Control
System
26 Backup
27 Engine 1
28 Powertrain Control Module 1
5-99

V8 Engine
5-101

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger’s Side High-Beam
Headlamp
3Passenger’s Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver’s Side High-Beam
Headlamp
6Driver’s Side Low-Beam
Headlamp
7Rear Window Washer,
Headlamp Washer
8 Active Transfer Case
9 Windshield Washer
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette LighterFuses Usage
14 Ignition Coils
15 Canister Vent
16 TBC-Ignition 1
17 Crank
18 Air Bag
19 Trailer Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster,
Driver Information Center
25Automatic Shift Lock Control
System
26 Backup
27 Engine 1
28 Powertrain Control Module 1
5-102

Capacities and Specications
Capacities and Specications
Engine VIN Code Transmission Spark Plug Gap
VORTEC™ 4200 L6 S M30 0.042 inches (1.07 mm)
VORTEC™ 5300 V8 P M30 0.040 inches (1.01 mm)
ApplicationL6 Engine V8 Engine
English Metric English Metric
Wheel Nut Torque 100 lb ft 140Y100 lb ft 140Y
Cooling System
Envoy 13.9 quarts 13.1 L 15.3 quarts 14.5 L
Envoy XL 15.2 quarts 14.4 L 17.9 quarts 17.0 L
Air Conditioning Refrigerant R/134a
Envoy 1.9 lbs. 0.85 kg 1.9 lbs. 0.85 kg
Envoy XL 2.8 lbs. 1.27 kg 2.8 lbs. 1.27 kg
Engine Oil with Filter 7.0 quarts 6.6 L 6.0 quarts 5.7 L
Transmission
(Drain and Rell)5.0 quarts 4.7 L 5.0 quarts 4.7 L
5-109

ApplicationL6 Engine V8 Engine
English Metric English Metric
Differential Fluid
Rear 3.6 pints 1.7 L 4.3 pints 2.0 L
Front 1.7 pints 0.8 L 1.7 pints 0.8 L
Fuel Tank
Envoy 22.0 gallons 83.3 L 22.0 gallons 83.3 L
Envoy XL 25.3 gallons 95.8 L 25.3 gallons 95.8 L
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck the uid level after lling.
5-110

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-3
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-13
Normal Maintenance Replacement Parts..........6-15
Engine Drive Belt Routing..............................6-16
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are necessary
to keep your vehicle in good working condition.
Any damage caused by failure to follow scheduled
maintenance may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also helps
the environment. All recommended maintenance is
important. Improper vehicle maintenance can even affect
the quality of the air we breathe. Improper uid levels
or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2

If you want to get service information, seeService
Publications Ordering Information on page 7-12.
Owner Checks and Services on page 6-9tells you what
should be checked, when to check it and what you can
easily do to help keep your vehicle in good condition.
The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-13andNormal Maintenance Replacement
Parts on page 6-15. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the CHANGE ENGINE OIL light comes on, it
means that service is required for your vehicle. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life system may
not indicate that vehicle service is necessary for over a
year. However, your engine oil and lter must be changed
at least once a year and at this time the system must be
reset. Your GM Goodwrench dealer has GM-trained
service technicians who will perform this work using
genuine GM parts and reset the system.If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil on page 5-16for information on the Engine
Oil Life System and resetting the system.
When the CHANGE ENGINE OIL light appears, certain
services, checks and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
ENGINE OIL light comes on within ten months since
vehicle was purchased or MaintenanceIIwas
performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the light comes on ten months
or more since the last service or if the light has not
come on at all for one year.
6-4