service GMC SIERRA 2002 Workshop Manual

6-63
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on the
underbody parts such as fuel lines, frame, floor pan and
exhaust system even though they have corrosion
protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ringlet
-shaped
discolorations, and small irregular dark spots etched into
the paint surface.
Although no defect in the paint job causes this, will
repair, at no charge to the owner, the surfaces of new
vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.

6-65
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label located in the glove box. It's very
helpful if you ever need to order parts. On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and special
equipment.
Be sure that this label is not removed from the vehicle.

6-76
Replacement Bulbs
Lamp Bulb Number
Low
-Beam Headlamps 9005 or. . . . . . . . . . . . . . . . .
9005 LL (long life)
High
-Beam Headlamps 9005. . . . . . . . . . . . . . . . . . .
Daytime Running Lamps (DRL) 4157K or. . . . . . . . .
3157KX
Front Roof Marker Lamps 194. . . . . . . . . . . . . . . . . .
Front Parking and Turn Lamps 3157 or. . . . . . . . . . .
3157K (long life)
Rear Marker Lamp, Taillamp
and Stoplamps 3157. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Lamps 3157. . . . . . . . . . . . . . . . . . . . . . . .
Back
-up Lamps 3157. . . . . . . . . . . . . . . . . . . . . . . . .
Center High
-Mounted Stoplamp 912. . . . . . . . . . . . .
Cargo Lamp 912. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fender Marker Lamps 194. . . . . . . . . . . . . . . . . . . . .
For any bulb not listed here contact your dealer.
Capacities and Specifications
Capacities
Cooling System 14.8 quarts (14.0 L). . . . . . . . . . . . .
Engine Oil with Filter 6.0 quarts (5.7 L). . . . . . . . . .
Fuel Tank 26.0 U.S. gallons (98.4 L). . . . . . . . . . . . .
All capacities are approximate. When adding, be sure to
fill to the approximate level, as recommended in this
manual. See ªRecommended Fluids and Lubricantsº in
the Index.
Air Conditioning Refrigerant
Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning
Refrigerant R134a 1.76 lbs. (0.8 kg). . . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems

7-
7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-5 Scheduled Maintenance
7
-16 Part B: Owner Checks and Services7
-21 Part C: Periodic Maintenance Inspections
7
-23 Part D: Recommended Fluids and Lubricants
7
-26 Part E: Maintenance Record

7-3 How This Section is Organized
This maintenance schedule is divided into five parts:
ªPart A: Scheduled Maintenance Servicesº explains
what to have done and how often. Some of these
services can be complex, so unless you are technically
qualified and have the necessary equipment, you should
let your dealer's service department or another qualified
service center do these jobs.
CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured. Do your own maintenance
work only if you have the required know
-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
If you want to get the service information, see ªService
and Owner Publicationsº in the Index.ªPart B: Owner Checks and Servicesº tells you
what should be checked and when. It also explains
what you can easily do to help keep your vehicle in
good condition.
ªPart C: Periodic Maintenance Inspectionsº explains
important inspections that your dealer's service
department or another qualified service center
should perform.
ªPart D: Recommended Fluids and Lubricantsº lists
some recommended products necessary to help keep
your vehicle properly maintained. These products, or
their equivalents, should be used whether you do the
work yourself or have it done.
ªPart E: Maintenance Recordº is a place for
you to record and keep track of the maintenance
performed on your vehicle. Keep your maintenance
receipts. They may be needed to qualify your vehicle
for warranty repairs.

7-4
Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in
many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle
uses these. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle.
This schedule is for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Certification/Tire label. See ªLoading Your Vehicleº
in the Index.

are driven on reasonable road surfaces within legal
driving limits.

are driven off
-road in the recommended manner.
See ªOperating Your Vehicle Off Paved Roadsº in
the Index.

use the recommended fuel. See ªFuelº in the Index.

Scheduled Maintenance
7-5
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) and 200,000 miles (332 000 km) should
be repeated at the same intervals after 150,000 miles
(240 000 km) and 200,000 miles (332 000 km) for
the life of this vehicle.
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.Footnotes

The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under
ªPeriodic Maintenance Inspectionsº in Part C of
this schedule.

Scheduled Maintenance
7-6Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the
GM Oil Life System (or every 12 months,
whichever occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change will be indicated can vary
considerably. For the oil life system to work properly,
you must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within the
next two times you stop for fuel. It is possible that, if
you are driving under the best conditions, the oil lifesystem may not indicate that an oil change is necessary
for over a year. However, your engine oil and filter must
be changed at least once a year and at this time the
system must be reset. It is also important to check your
oil regularly and keep it at the proper level.
If the system is ever reset accidentally, you must change
your oil at 3,000 miles (5 000 km) since your last oil
change. Remember to reset the oil life system whenever
the oil is changed. See ªOil Life Systemº in the Index
for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil and
filter change. Lubricate the front suspension, ball joints,
steering linkage, transmission shift linkage, transfer case
shift linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is 10
F
(
-12
C) or higher, or they could be damaged.

Scheduled Maintenance
7-9
7,500 Miles (12 500 km)

Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
15,000 Miles (25 000 km)

Replace passenger compartment air filter. If you drive regularly under dusty
conditions, the filter may require replacement more often.

Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
22,500 Miles (37 500 km)

Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Scheduled Maintenance
7-10
30,000 Miles (50 000 km)

Replace passenger compartment air filter. If you drive regularly under dusty
conditions, the filter may require replacement more often.

Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Replace fuel filter.
An Emission Control Service. (See footnote
.)
37,500 Miles (62 500 km)
Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
45,000 Miles (75 000 km)
Replace passenger compartment air filter. If you drive regularly under dusty
conditions, the filter may require replacement more often.
Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE